Positive electrode for lithium-sulfur secondary battery having pattern, manufacturing method therefor, and lithium-sulfur secondary battery including same

Patent metadata

Field	Value
Publication number	US-12107276-B2
Application number	US-202017612026-A
Country	US
Kind code	B2
Filing date	Sep 16, 2020
Priority date	Sep 24, 2019
Publication date	Oct 1, 2024
Grant date	Oct 1, 2024

Abstract

A positive electrode for a lithium-sulfur secondary battery includes a positive electrode active material layer having an intaglio pattern formed therein. A method for manufacturing the same, and a lithium-sulfur secondary battery including the same are also provided. The positive electrode active material layer has a porosity of 50 to 65%. The intaglio pattern has a width of 1 to 100 μm and a depth of 30 to 99% based on the thickness of the positive electrode active material layer. The volumetric ratio of the positive electrode active material layer and the intaglio pattern is 4:1 to 40:1. When the positive electrode is applied to a lithium-sulfur secondary battery, the energy density per unit volume can be remarkably improved.

First claim

The invention claimed is:

1. A positive electrode for a lithium-sulfur secondary battery comprising:
a positive electrode active material layer with an intaglio pattern formed therein,
wherein the positive electrode active material layer has a porosity of 50 to 65%,
wherein a volumetric ratio of the positive electrode active material layer and the intaglio pattern is 4:1 to 40:1.

2. The positive electrode for the lithium-sulfur secondary battery according to claim 1 , wherein the intaglio pattern has a width of 1 μm to 100 μm.

3. The positive electrode for the lithium-sulfur secondary battery according to claim 1 , wherein the intaglio pattern has a depth of 30 to 99% based on a thickness of the positive electrode active material layer.

4. The positive electrode for the lithium-sulfur secondary battery according to claim 1 , wherein the intaglio pattern has a shape of a plurality of straight lines or dashed lines that are horizontal or perpendicular to each other.

5. The positive electrode for the lithium-sulfur secondary battery according to claim 1 , wherein the intaglio pattern has a shape of a plurality of dots formed to be spaced apart from each other.

6. The positive electrode for the lithium-sulfur secondary battery according to claim 1 , wherein the intaglio pattern is located within 200 μm based on a predetermined point located on the surface of the positive electrode active material layer.

7. The positive electrode for the lithium-sulfur secondary battery according to claim 1 , wherein the positive electrode active material layer comprises 60 to 95 parts by weight of positive electrode active material based on 100 parts by weight of the positive electrode active material layer.

8. The positive electrode for the lithium-sulfur secondary battery according to claim 7 , wherein the positive electrode active material comprises a sulfur-carbon composite, and the sulfur-carbon composite comprises 60 to 90 parts by weight of sulfur based on 100 parts by weight of the sulfur-carbon composite.

9. A method for manufacturing a positive electrode for a lithium-sulfur secondary battery, the positive electrode comprising a positive electrode active material layer with an intaglio pattern formed therein, the positive electrode active material layer having a porosity of 50 to 65%, the method comprising the steps of
(1) forming the positive electrode active material layer by applying a slurry for forming a positive electrode active material on a current collector;
(2) rolling the positive electrode active material layer; and
(3) forming a positive electrode active material layer with the intaglio pattern formed by irradiating a laser on the surface of the positive electrode active material layer after rolling,
wherein the positive electrode active material layer after rolling has a porosity of 50 to 65%.

10. The method for manufacturing the positive electrode for the lithium-sulfur secondary battery according to claim 9 , wherein the rolling in step (2) is performed through a roll-press process.

11. The method for manufacturing the positive electrode for the lithium-sulfur secondary battery according to claim 9 , wherein a thickness of the positive electrode active material layer after rolling in step (2) is 80 to 99% relative to a thickness of the positive electrode active material layer before rolling in step (1).

12. The method for manufacturing the positive electrode for the lithium-sulfur secondary battery according to claim 9 , wherein the laser in step (3) has a wavelength range of 300 nm to 2000 nm, and a frequency of 10 kHz to 1000 kHz.

13. The method for manufacturing the positive electrode for the lithium-sulfur secondary battery according to claim 9 , wherein a loading loss rate of the positive electrode active material by step (3) is 5 to 20%.

14. A lithium-sulfur secondary battery comprising the positive electrode according to claim 1 .

Assignees

• Lg Energy Solution Ltd

Inventors

• Kim Bong Soo
• Park Gi Su
• Lee Seong Ho

Classifications

• H01M2004/028

  Positive electrodes · CPC title

• H01M2004/021

  Physical characteristics, e.g. porosity, surface area · CPC title

• H01M10/052 Primary

  Li-accumulators · CPC title

• H01M4/364

  as mixtures · CPC title

• H01M4/1393

  of electrodes based on carbonaceous material, e.g. graphite-intercalation compounds or CFx · CPC title