Thermal runaway suppression element and the related applications

Patent metadata

Field	Value
Publication number	US-12107246-B2
Application number	US-202318308789-A
Country	US
Kind code	B2
Filing date	Apr 28, 2023
Priority date	Jul 29, 2020
Publication date	Oct 1, 2024
Grant date	Oct 1, 2024

Abstract

A thermal runaway suppression element, adapted for a lithium battery having an electrochemical reaction system. The thermal runaway suppression element includes: a passivation composition supplier, having a metal ion and an aluminum etching ion; and a polar solution supplier, configured to release a polar solvent to carry the metal ion and the aluminum etching ion to an aluminum current collector of the lithium battery. The aluminum current collector is configured to be etched by the aluminum etching ion to provide an aluminum ion. The metal ion and the aluminum ion are carried by the polar solvent to the electrochemical reaction system to terminate an electrochemical reaction.

First claim

What is claimed is:

1. A thermal runaway suppression element, adapted for a lithium battery comprising an electrochemical reaction system, the thermal runaway suppression element comprising:
a passivation composition supplier, comprising a metal ion (A) and an aluminum etching ion (B); and
a polar solution supplier, configured to release a polar solvent to carry the metal ion (A) and the aluminum etching ion (B) to an aluminum current collector of the lithium battery, wherein the aluminum current collector is configured to be etched by the aluminum etching ion (B) to provide an aluminum ion, and wherein the metal ion (A) and the aluminum ion are carried by the polar solvent to the electrochemical reaction system to terminate an electrochemical reaction.

2. The thermal runaway suppression element of claim 1 , wherein the metal ion (A) is a non-lithium alkali metal ion or an alkaline earth metal ion, and wherein the aluminum etching ion (B) is a hydroxide ion or a nitrate ion.

3. The thermal runaway suppression element of claim 1 , wherein the aluminum current collector is configured to be etched through by the aluminum etching ion (B).

4. The thermal runaway suppression element of claim 1 , further comprising an isolating mechanism configured to separate the passivation composition supplier and the polar solution supplier, and wherein the isolating mechanism is a protecting layer without holes or a capsule without holes.

5. The thermal runaway suppression element of claim 4 , wherein the isolating mechanism is made of a thermosensitive decomposition material or a dissolvable material, and wherein the dissolvable material is dissolved in the polar solvent.

6. The thermal runaway suppression element of claim 5 , wherein the thermosensitive decomposition material is configured to be decomposed at a certain temperature to release the metal ion (A) and the aluminum etching ion (B).

7. The thermal runaway suppression element of claim 1 , further comprising a film-forming agent and a structural supporting material, wherein the film-forming agent is configured to be mixed with one of the passivation composition supplier and the polar solution supplier to form a first film, the structural supporting material is configured to be mixed with the other of the passivation composition supplier and the polar solution supplier to form a second film, and the first film is adjacent to the second film.

8. The thermal runaway suppression element of claim 7 , further comprising a layer located between the first film and the second film, wherein the layer is configured to prevent the first film from contacting the second film.

9. A battery structure configured to suppress a thermal runaway, comprising a first lithium battery comprising an aluminum current collector, and the thermal runaway suppression element of claim 1 disposed on an open-side surface of the aluminum current collector.

10. The battery structure of claim 9 , further comprising a second lithium battery, and the thermal runaway suppression element is located between the first lithium battery and the second lithium battery.

11. The battery structure of claim 9 , further comprising a U-shaped metal sheet comprising two parallel arms and a cross member connected to the two parallel arms, and the two parallel arms and the cross member form a space to contain the thermal runaway suppression element.

12. The battery structure of claim 9 , wherein the aluminum current collector comprises a plurality of auxiliary slots at the open-side surface, and wherein the plurality of auxiliary slots is configured to facilitate etching and does not penetrate through the aluminum current collector.

Assignees

• Prologium Tech Co Ltd
• Prologium Holding Inc

Inventors

• Yang Szu-Nan

Classifications

• H01M4/661

  Metal or alloys, e.g. alloy coatings (H01M4/669 take precedence) · CPC title

• H01M10/4235 Primary

  Safety or regulating additives or arrangements in electrodes, separators or electrolyte (H01M10/4242 takes precedence) · CPC title

• H01M10/0525 Primary

  Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries · CPC title

• H01M10/653 Primary

  characterised by electrically insulating or thermally conductive materials · CPC title

• Y02E60/10

  Energy storage using batteries · CPC title