Thermal runaway suppression element and the related applications

Patent metadata

Field	Value
Publication number	US-11682805-B2
Application number	US-202117372084-A
Country	US
Kind code	B2
Filing date	Jul 9, 2021
Priority date	Jul 29, 2020
Publication date	Jun 20, 2023
Grant date	Jun 20, 2023

Abstract

A suppression element includes a passivation composition supplier and a polar solution supplier. The passivation composition supplier is capable of releasing a metal ion (A), selected from a non-lithium alkali metal ion, an alkaline earth metal ion or a combination thereof, and an aluminum etching ion (B). The polar solution of the polar solution supplier carries the metal ion (A) and the aluminum etching ion (B) to an aluminum current collector to etched through thereof, and the metal ion (A) and the aluminum ion, generated during the etching, are seeped into the electrochemical reaction system. Then, the positive active material is transferred to a crystalline state with lower electric potential and lower energy, and the negative active material is transferred y to an inorganic polymer state with higher electric potential and lower energy to prevent the thermal runaway from occurring.

First claim

What is claimed is:

1. A thermal runaway suppression element, adapted for a lithium battery, the thermal runaway suppression element comprising:
a passivation composition supplier, for releasing a metal ion (A) and an aluminum etching ion (B), and wherein the metal ion (A) is selected from a non-lithium alkali metal ion, an alkaline earth metal ion or a combination thereof; and
a polar solution supplier, for releasing a polar solution to carry the metal ion (A) and the aluminum etching ion (B) to an aluminum current collector of the lithium battery, wherein the aluminum current collector is etched through by the aluminum etching ion (B) and an aluminum ion is exchanged, and wherein the metal ion (A) and the aluminum ion are carried by the polar solution inside the lithium battery and seeped into the electrochemical reaction system to terminate an electrochemical reaction.

2. The thermal runaway suppression element of claim 1 , wherein the metal ion (A) and the aluminum etching ion (B) are released when the passivation composition supplier is dissociated in the polar solution.

3. The thermal runaway suppression element of claim 1 , wherein the metal ion (A) is selected from a sodium ion, a potassium ion or a combination thereof.

4. The thermal runaway suppression element of claim 1 , wherein the passivation composition supplier further releases an amphoteric metal ion (C).

5. The thermal runaway suppression element of claim 1 , wherein the aluminum etching ion (B) is selected from a hydroxide ion or a nitrate ion.

6. The thermal runaway suppression element of claim 1 , wherein the passivation composition supplier is NaAl(OH) 4 .

7. The thermal runaway suppression element of claim 1 , further comprising an isolating mechanism to separate the passivation composition supplier and the polar solution supplier.

8. The thermal runaway suppression element of claim 7 , wherein the isolating mechanism is selected from a protecting layer or a capsule without holes.

9. The thermal runaway suppression element of claim 8 , wherein the protecting layer or the capsule is made of a thermosensitive decomposition material or a dissolvable material, which is dissolved in the polar solution.

10. The thermal runaway suppression element of claim 7 , wherein the polar solution supplier is water-releasing compound decomposed endothermically to release water, the passivation composition supplier is anhydrous, and the isolating mechanism is a polymer layer with holes to cover the passivation composition supplier and the polar solution supplier.

11. The thermal runaway suppression element of claim 1 , wherein the passivation composition supplier or the polar solution supplier is attached to a structural supporting material.

12. The thermal runaway suppression element of claim 11 , wherein the structural supporting material is capable of absorbing solutions.

13. The thermal runaway suppression element of claim 12 , wherein the structural supporting material is selected from a paper, a polymer fiber, a gel polymer or a glass fiber.

14. The thermal runaway suppression element of claim 1 , further comprising a metal mesh frame with through holes, wherein the passivation composition supplier and the polar solution supplier are filed in the through holes.

15. The thermal runaway suppression element of claim 1 , wherein the polar solution supplier is water-releasing compound decomposed endothermically to release water.

16. The thermal runaway suppression element of claim 1 , further comprising a film-forming agent to mix with the passivation composition supplier and/or the polar solution supplier to form a film.

17. The thermal runaway suppression element of claim 1 , wherein the polar solution supplier is added with a hydrophilic material with a boiling point higher than the pure water.

18. The thermal runaway suppression element of claim 1 , wherein the passivation composition supplier is composed of more than two compounds.

19. A battery structure capable of suppressing thermal runaway, including a lithium battery with an aluminum current collector, wherein a thermal runaway suppression element of claim 1 is disposed on an open-side surface of the aluminum current collector.

20. The battery structure of claim 19 , further comprising another lithium battery, and the thermal runaway suppression element is located between the two lithium batteries.

21. The battery structure of claim 19 , further comprising a U-shaped metal sheet disposed between the two main bodies, wherein the U-shaped metal sheet includes two parallel arms and a cross member connected thereof, and the two parallel arms and the cross member form a space to contain the thermal runaway suppression element.

22. The battery structure of claim 19 , further comprising a restricting layer for an etching direction, disposed surrounded a side wall of the thermal runaway suppression element.

23. The battery structure of claim 19 , wherein the aluminum current collector includes a groove at the open-side surface, wherein the passivation composition supplier and the polar solution supplier are filed in the groove.

24. The battery structure of claim 23 , wherein the groove is formed by a plurality of bumps located on the aluminum current collector.

25. The battery structure of claim 24 , wherein the bumps are made of a metal, a glass or a polymer, which is inert to thermal runaway suppression element.

26. The battery structure of claim 19 , wherein the aluminum current collector includes a plurality of auxiliary slots at the open-side surface, which do not penetrate through the aluminum current collector, wherein the auxiliary slots is used to facilitate etching.

Assignees

• Prologium Tech Co Ltd
• Prologium Holding Inc

Inventors

• Yang Szu-Nan

Classifications

• H01M10/653 Primary

  characterised by electrically insulating or thermally conductive materials · CPC title

• H01M10/4235 Primary

  Safety or regulating additives or arrangements in electrodes, separators or electrolyte (H01M10/4242 takes precedence) · CPC title

• H01M4/661

  Metal or alloys, e.g. alloy coatings (H01M4/669 take precedence) · CPC title

• H01M10/0525 Primary

  Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries · CPC title

• Y02E60/10

  Energy storage using batteries · CPC title