Fiber for artificial hair and hair ornament product including same

Patent metadata

Field	Value
Publication number	US-12102151-B2
Application number	US-201816050584-A
Country	US
Kind code	B2
Filing date	Jul 31, 2018
Priority date	Jun 6, 2013
Publication date	Oct 1, 2024
Grant date	Oct 1, 2024

Abstract

The present invention relates to a fiber for artificial hair having a hollow in a center of a fiber cross section. A ratio of an area of the hollow to an entire area of the fiber cross section is 5% to 50%. The fiber cross section has a flat multilobed shape, and the hollow has a first side and a second side that are inclined 70 to 110 degrees relative to a major axis of the fiber cross section. The present invention also relates to hair ornament products including the above fiber for artificial hair. Thus, the present invention provides a fiber for artificial hair having a favorable curl setting property when curling with a hair iron and a favorable combing property after curling with a hair iron, and hair ornament products including the same.

First claim

The invention claimed is:

1. An artificial hair comprising a thermoplastic fiber having a cross section comprising an outer circumference and a hollow center,
wherein
the outer circumference has a shape comprising two overlapping circles or two overlapping ellipses directly connected by recessed portions, wherein the recessed portions have a form of arcs, or each recessed portion has a bottom point formed by the two overlapping circles or ellipses forming acute angles in the recessed portions,
the hollow center is non-circular or non-elliptical and has a shape of a quadrangle, a hexagon, a combination of a quadrangle and an arc or a combination of a hexagon and an arc,
the hollow center is located in the center of the cross section and a ratio of an area of the hollow center to an area of the cross section is from 10% to 40%,
an average value of a maximum straight line distance and a minimum straight line distance between a first side and a second side of the hollow center is from 50% to 150% relative to an average value of a maximum straight line distance and a minimum straight line distance between a first minor axis and a second minor axis in the cross section,
the thermoplastic fiber comprises a polyester-based resin composition comprising 100 parts by weight of a polyester resin and from 5 to 40 parts by weight of a brominated epoxy-based flame retardant, and
the polyester resin is at least one selected from the group consisting of polyalkylene terephthalate and a copolymerized polyester comprising polyalkylene terephthalate.

2. The artificial hair of claim 1 , wherein the first side and the second side of the hollow center are inclined 70 to 110 degrees relative to a major axis of the cross section, and the first side and the second side of the hollow center have a length of from 5 μm to 50 μm.

3. The artificial hair of claim 1 , wherein a ratio of a length of a major axis to a length of the first minor axis in the cross section is from 1.2 to 3.0.

4. The artificial hair of claim 1 , wherein the thermoplastic fiber further comprises at least one resin composition selected from the group consisting of a polyamide-based resin composition, a vinyl chloride-based resin composition, a modacrylic-based resin composition, a polycarbonate-based resin composition, and a polyphenylene sulfide-based resin composition.

5. The artificial hair of claim 1 , wherein the thermoplastic fiber is curved by gear crimping.

6. A hair ornament product, comprising:
a thermoplastic fiber having a cross section comprising an outer circumference and a hollow center,
wherein
the outer circumference has a shape comprising two overlapping circles or two overlapping ellipses directly connected by recessed portions, wherein the recessed portions have a form of arcs, or each recessed portion has a bottom point formed by the two overlapping circles or ellipses forming acute angles in the recessed portions,
the hollow center is non-circular or non-elliptical and has a shape of a quadrangle, a hexagon, a combination of a quadrangle and an arc, or a combination of a hexagon and an arc,
the hollow center is located in the center of the cross section and a ratio of an area of the hollow center to an area of the cross section is from 10% to 40%,
an average value of a maximum straight line distance and a minimum straight line distance between a first side and a second side of the hollow center is from 50% to 150% relative to an average value of a maximum straight line distance and a minimum straight line distance between a first minor axis and a second minor axis in the cross section,
the thermoplastic fiber comprises a polyester-based resin composition comprising 100 parts by weight of a polyester resin and from 5 to 40 parts by weight of a brominated epoxy-based flame retardant, and
the polyester resin is at least one selected from the group consisting of polyalkylene terephthalate and a copolymerized polyester comprising polyalkylene terephthalate.

7. The hair ornament product of claim 6 , wherein the hair ornament product is at least one selected from the group consisting of a hair wig, a hairpiece, weaving hair, a hair extension, braided hair, a hair accessory, and doll hair.

8. The hair ornament product of claim 6 , wherein the hair ornament product is heat-treated at a temperature of from 120° C. to 240° C. with a hair iron.

9. The hair ornament product of claim 6 , wherein a ratio of a length of a major axis to a length of the first minor axis in the cross section is from 1.2 to 3.0.

10. The hair ornament product of claim 6 , wherein the first side and the second side of the hollow center are inclined 70 to 110 degrees relative to a major axis of the cross section, and the first side and the second side of the hollow center have a length of from 5 μm to 50 μm.

11. The hair ornament product of claim 6 , wherein the thermoplastic fiber further comprises at least one resin composition selected from the group consisting of a polyamide-based resin composition, a vinyl chloride-based resin composition, a modacrylic-based resin composition, a polycarbonate-based resin composition, and a polyphenylene sulfide-based resin composition.

12. The hair ornament product of claim 6 , wherein the thermoplastic fiber is curved by gear crimping.

13. A method for forming a thermoplastic fiber for artificial hair,
wherein
the thermoplastic fiber has a cross section comprising an outer circumference and a hollow center,
the outer circumference has a shape comprising two overlapping circles or two overlapping ellipses directly connected by recessed portions, wherein the recessed portions have a form of arcs, or each recessed portion has a bottom point formed by the two overlapping circles or ellipses forming acute angles in the recessed portions,
the hollow center is non-circular or non-elliptical and has a shape of a quadrangle, a hexagon, a combination of a quadrangle and an arc, or a combination of a hexagon and an arc,
the hollow center is located in the center of the cross section and a ratio of an area of the hollow center to an area of the cross section is from 10% to 40%,
an average value of a maximum straight line distance and a minimum straight line distance between a first side and a second side of the hollow center is from 50% to 150% relative to an average value of a maximum straight line distance and a minimum straight line distance between a first minor axis and a second minor axis in the cross section,
the thermoplastic fiber comprises a polyester-based resin composition comprising 100 parts by weight of a polyester resin and from 5 to 40 parts by weight of a brominated epoxy-based flame retardant, and
the polyester resin is at least one selected from the group consisting of polyalkylene terephthalate and a copolymerized polyester comprising polyalkylene terephthalate;
the method comprising:
dry blending a resin composition to form a polymer mixture;
extruding the mixture to form polymer pellets;
drying the polymer pellets;
melting the dried polymer pellets in a melt spinning machine; and
extruding the melted polymer pellets through a spinneret to obtain the thermoplastic fibers,
wherein the spinneret comprises a cocoon-shaped or spectacle-shaped nozzle and a quadrangle-shaped nozzle hole.

14. The artificial hair of claim 1 , wherein the recessed portions have a form of arcs.

15. The artificial hair of claim 1 , wherein each recessed portion has a bottom point formed by the two overlapping circles or ellipses forming acute angles in the recessed portions.

16. The artificial hair of claim 15 , wherein

Assignees

• Kaneka Corp

Inventors

• YORIZANE Mika
• Fujinaga Hiroshi
• Kawamura Kohei
• Hashimoto Tomomichi

Classifications

• D10B2501/00

  Wearing apparel · CPC title

• D10B2331/04

  polyesters, e.g. polyethylene terephthalate [PET] · CPC title

• D01F6/78

  from copolycondensation products · CPC title

• D01D5/253

  with a non-circular cross section; Spinnerette packs therefor (D01D5/38 takes precedence) · CPC title

• D01D5/24

  with a hollow structure; Spinnerette packs therefor (D01D5/38 takes precedence; producing tubes of plastic material B29D; addition of agents forming hollow filaments D01F1/08) · CPC title