Flux switching motor and cleaner using the same

Patent metadata

Field	Value
Publication number	US-12089800-B2
Application number	US-202117449763-A
Country	US
Kind code	B2
Filing date	Oct 1, 2021
Priority date	Apr 3, 2019
Publication date	Sep 17, 2024
Grant date	Sep 17, 2024

Abstract

The present disclosure relates to a flux switching motor capable of realizing all a high output, a miniaturization, and an extremely light weight. In the flux switching motor, a stator is provided such that a length thereof in an axial direction in which a rotating shaft extends is shorter than a length of each magnet in the axial direction, and a rotor is provided such that a length thereof in the axial direction is less than or equal to the length of the stator in the axial direction.

First claim

The invention claimed is:

1. A cleaner comprising:
a flux switching motor,
wherein the flux switching motor comprises:
a rotating shaft;
a rotor rotatable around the rotating shaft and comprising a plurality of rotor teeth; and
a stator positioned to surround the rotor and comprising:
a plurality of stator teeth provided to face the plurality of rotor teeth with an air gap therebetween;
a plurality of armature slots and a plurality of field magnet slots alternately arranged in a circumferential direction with respect to the rotating shaft;
a plurality of magnets, each of the plurality of magnets disposed in a respective filed slot of the plurality of field magnet slots; and
a plurality of armature coils, each armature coil provided to be wound on armature slots adjacent to a field magnet slot to surround a magnet in the field magnet slot, and

wherein the stator is provided such that a length of the stator in an axial direction in which the rotating shaft extends is shorter than a length of the magnet in the axial direction,
wherein the rotor is provided such that a length of the rotor in the axial direction is less than or equal to the length of the stator in the axial direction,
wherein each of the plurality of magnets is provided such that a first end for each of the plurality of magnets is disposed on a side towards the rotor in a radial direction with respect to the rotating shaft and a second end for each of the plurality of magnets is disposed on a side away from the rotor,
wherein a width of the second end for each of the plurality of magnets in the circumferential direction is formed to be longer than a width of the first end for each of the plurality of magnets in the circumferential direction,
wherein a position for the first end of the magnet in the circumferential direction is disposed such that a distance from a rotor tooth to the first end is longer than an end of a stator tooth facing the rotor tooth, and
wherein a distance between the rotating shaft and the second end for each of the plurality of magnets is longer than a distance between the rotating shaft and an outer circumferential surface of a stator core.

2. The cleaner according to claim 1 , wherein the plurality of magnets is accommodated in the plurality of field magnet slots, respectively, and disposed such that magnetic pole surfaces of magnets on opposing sides of the rotating shaft have a same polarity.

3. The cleaner according to claim 1 , comprising:
a pellet formed at an outer edge of the first end of the magnets.

4. The cleaner according to claim 1 , wherein the magnet is formed of an anisotropic Sm—Fe—N bonded magnet has a resin content of 40% or more by volume percent.

5. The cleaner according to claim 1 , wherein the flux switching motor is configured to have an outer diameter of 100 mm or less and a height of 50 mm or less.

6. The cleaner according to claim 1 , wherein:
a number of the rotor teeth is provided to be an even number, and
a number of the armature slots is provided to be an even number.

7. The cleaner according to claim 6 , wherein four of the rotor teeth are provided and
arranged at intervals of 90 degrees in the circumferential direction.

8. A flux switching motor comprising:
a rotating shaft;
a rotor rotatable around the rotating shaft and comprising a plurality of rotor teeth;
a stator positioned to surround the rotor and comprising:
a plurality of stator teeth provided to face the plurality of rotor teeth with an air gap therebetween;
a plurality of armature slots and a plurality of field magnet slots alternately arranged in a circumferential direction with respect to the rotating shaft;
a plurality of magnets, each of the plurality of magnets disposed in a respective field magnet slot of the plurality of field magnet slots; and
a plurality of armature coils, each armature coil provided to be wound on armature slots adjacent to a field magnet slot to surround a magnet in the field magnet slot, and

wherein the stator is provided such that a length of the stator in an axial direction in which the rotating shaft extends is shorter than a length of the magnet in the axial direction,
wherein the rotor is provided such that a length of the rotor in the axial direction is less than or equal to the length of the stator in the axial direction,
wherein each of the plurality of magnets is provided such that a first end for each of the plurality of magnets is disposed on a side towards the rotor in a radial direction with respect to the rotating shaft and a second end for each of the plurality of magnets is disposed on a side away from the rotor,
wherein a width of the second end for each of the plurality of magnets in the circumferential direction is formed to be longer than a width of the first end for each of the plurality of magnets in the circumferential direction,
wherein a position for the first end of the magnet in the circumferential direction is disposed such that a distance from a rotor tooth to the first end is longer than an end of a stator tooth facing the rotor tooth, and
wherein a distance between the rotating shaft and the second end for each of the plurality of magnets is longer than a distance between the rotating shaft and an outer circumferential surface of a stator core.

9. The flux switching motor according to claim 8 , wherein:
the plurality of magnets is accommodated in the plurality of field magnet slots, respectively, and disposed such that magnetic pole surfaces of magnets on opposing sides of the rotating shaft have a same polarity.

10. The flux switching motor according to claim 8 , wherein a pellet is formed at an outer edge of the first end of the magnet.

11. The flux switching motor according to claim 8 , wherein the magnet is formed of an anisotropic Sm—Fe—N bonded magnet has a resin content of 40% or more by volume percent.

12. The flux switching motor according to claim 8 , wherein:
the flux switching motor is configured to have an outer diameter of 100 mm or less and a height of 50 mm or less.

13. The flux switching motor according to claim 8 , wherein:
a number of the rotor teeth is provided to be an even number, and
a number of the armature slots is provided to be an even number.

14. The flux switching motor according to claim 13 , wherein four of the rotor teeth are provided and arranged at intervals of 90 degrees in the circumferential direction.

15. The flux switching motor according to claim 8 , wherein the stator includes a plurality of split stators, and
each armature slot is positioned between a first protrusion and a second protrusion of a split stator.

16. The cleaner according to claim 1 , wherein the stator includes a plurality of split stators, and
each armature slot is positioned between a first protrusion and a second protrusion of a split stator.

Assignees

• Samsung Electronics Co Ltd

Inventors

• Takada Masayuki
• Yoshida Minoru
• Kosaka Takashi
• Nakabayashi Yuuki

Classifications

• H02K7/14

  Structural association with mechanical loads, e.g. with hand-held machine tools or fans (with fan or impeller for cooling the machine H02K9/06) · CPC title

• H02K7/003

  Couplings; Details of shafts (means for mounting rotors on shafts H02K1/28) · CPC title

• H02K5/161

  radially supporting the rotary shaft at both ends of the rotor (H02K5/165, H02K5/167, H02K5/173 take precedence) · CPC title

• H02K3/48

  in slots · CPC title

• H02K1/2713

  the magnetisation axis of the magnets being axial, e.g. claw-pole type · CPC title