Brushless direct current motor and dual clutch transmission thereof

Patent metadata

Field	Value
Publication number	US-11025110-B2
Application number	US-201816136559-A
Country	US
Kind code	B2
Filing date	Sep 20, 2018
Priority date	Sep 21, 2017
Publication date	Jun 1, 2021
Grant date	Jun 1, 2021

Abstract

A brushless direct current motor and a dual clutch transmission employing the motor are provided. The motor includes a stator including stator core and a winding wound around the stator core, and a rotor rotatable relative to the stator. The rotor includes a shaft, a rotor core fixed to the shaft, and a plurality of permanent magnets. The rotor core is fixed to the shaft and includes a plurality of accommodations arranged along a circumferential direction of the rotor. Each of the accommodations substantially extends along a radial direction and an axial direction of the rotor. The permanent magnets are respectively arranged at corresponding accommodations. A relationship of an axial length Lr of the rotor core, an axial length Lm of each of the permanent magnets, and an axial length Ls of the stator core is Lm>Lr≥Ls.

First claim

The invention claimed is:

1. A brushless direct current motor, comprising:
a stator, comprising a stator core and a winding wound around the stator core; and
a spoke type rotor rotatable relative to the stator, comprising:
a shaft;
a rotor core, comprising a plurality of accommodations arranged along a circumferential direction of the rotor, each of the accommodations substantially extending along a radial direction and an axial direction of the rotor; and
a plurality of permanent magnets respectively arranged at corresponding accommodations, the permanent magnets being substantially cuboid-shaped;

wherein a relationship of an axial length Lr of the rotor core, an axial length Lm of each of the permanent magnets, and an axial length Ls of the stator core is that Lm>Lr>Ls;
wherein the axial length Lr of the rotor core satisfies the formula that Lr=A(Lm−Ls)+Ls, wherein A ranges from 0.4 to 0.8.

2. The brushless direct current motor according to claim 1 , wherein A ranges from 0.5 to 0.7.

3. The brushless direct current motor according to claim 1 , wherein the stator core is formed by laminating a plurality of core laminations, the stator core comprises an annular yoke and a plurality of teeth extending from the annular yoke, and the annular yoke and the teeth have the same axial length.

4. The brushless direct current motor according to claim 1 , wherein each of the permanent magnets extends beyond two axial ends of the rotor core in the axial direction of the rotor.

5. The brushless direct current motor according to claim 4 , wherein two portions of the permanent magnet axially beyond the rotor core have the same axial length.

6. The brushless direct current motor according to claim 1 , wherein the rotor core extends beyond two axial ends of the stator core in the axial direction of the rotor.

7. The brushless direct current motor according to claim 6 , wherein two portions of the rotor core axially beyond the stator core have the same axial length.

8. The brushless direct current motor according to claim 1 , wherein each of the permanent magnets is cuboid-shaped.

9. The brushless direct current motor according to claim 8 , wherein a radially inner surface of each of the permanent magnets is closer to the shaft than an inner surface of the rotor core.

10. The brushless direct current motor according to claim 1 , wherein the rotor core comprises a plurality of core units evenly arranged along a circumferential direction of the rotor, and each accommodation is formed between two adjacent core units.

11. The brushless direct current motor according to claim 1 , wherein the rotor further comprises two end plates respectively arranged at two axial ends of the rotor core and the permanent magnets, at least one of the end plates has a plurality of grooves, and each of the grooves is configured to receive a portion of the permanent magnet extending outside the rotor core.

12. The brushless direct current motor according to claim 11 , wherein the shaft and one of the end plates are integrally formed through insert molding.

13. The brushless direct current motor according to claim 1 , wherein the rotor further comprises a rotor housing surrounding the rotor core and the permanent magnets, and the rotor housing is made of magnetically permeable material.

14. A dual clutch transmission, comprising the brushless direct current motor according to claim 1 .

Assignees

• Johnson Electric Int Ag

Inventors

• Li Yongbin
• Chen Hai
• Fan Xianchun
• Zhong Guowei
• Sun Jinbao

Classifications

• H02K5/225

  Terminal boxes or connection arrangements (specially adapted for submersible motors H02K5/132) · CPC title

• H02K7/108

  with friction clutches · CPC title

• H02K21/16 Primary

  having annular armature cores with salient poles (with homopolar co-operation H02K21/20) · CPC title

• H02K2213/03

  Machines characterised by numerical values, ranges, mathematical expressions or similar information · CPC title

• H02K1/274

  the rotor consisting of two or more circumferentially positioned magnets · CPC title