Electrolyte health management for redox flow battery

Patent metadata

Field	Value
Publication number	US-12087981-B2
Application number	US-202318361626-A
Country	US
Kind code	B2
Filing date	Jul 28, 2023
Priority date	Nov 20, 2018
Publication date	Sep 10, 2024
Grant date	Sep 10, 2024

Abstract

Methods and systems are provided for a rebalancing reactor of a flow battery system. In one example, a pH of a battery electrolyte may be maintained by the rebalancing reactor by applying a negative potential to a catalyst bed of the rebalancing reactor. A performance of the rebalancing reactor may further be maintained by treating the catalyst bed with deionized water.

First claim

The invention claimed is:

1. A redox flow battery system, comprising:
a cell receiving electrolyte and hydrogen gas;
a rebalancing reactor fluidly coupled to the cell and configured to also receive the electrolyte and the hydrogen gas; and
a conductive wire embedded in a catalyst bed of the rebalancing reactor, the conductive wire configured to apply a negative potential to the catalyst bed to impede formation of a double diffusion layer and increase a ferrous iron reduction rate at the catalyst bed.

2. The redox flow battery system of claim 1 , wherein the catalyst bed is formed of a substrate layer coated with at least one catalyst layer and a spacing layer arranged over the at least one catalyst layer and wherein the catalyst bed is coiled into a cylindrical shape.

3. The redox flow battery system of claim 2 , wherein the conductive wire is woven in the catalyst layer along a plane of the catalyst layer and wherein the conductive wire is connected to an electrical storage device enabling generation of the negative potential.

4. The redox flow battery system of claim 1 , wherein ends of the conductive wire extend out of the catalyst bed, the catalyst bed comprising a jelly roll structure.

5. The redox flow battery system of claim 4 , wherein the conductive wire is coupled to a battery.

6. The redox flow battery system of claim 1 , further comprising a controller with computer-readable instructions stored on non-transitory that when executed enable the controller to supply a voltage to the conductive wire in response to the ferric iron reduction rate decreasing below a threshold rate.

7. A system for a redox flow battery, comprising:
a rebalancing cell configured to receive electrolyte and hydrogen;
a catalyst bed arranged in the rebalancing cell;
a conductive wire coupled to the catalyst bed and to a battery external to the rebalancing cell; and
a controller with computer-readable instructions stored on non-transitory that when executed enable the controller to supply a voltage to the conductive wire in response to a ferric iron reduction rate decreasing below a threshold rate.

8. The system of claim 7 , wherein the instructions further enable the controller to flow deionized water to the rebalancing cell in response to the ferric iron reduction rate decreasing below the threshold rate.

9. The system of claim 7 , wherein the instructions further enable the controller to soak the catalyst bed in deionized water following a threshold interval of operating the rebalancing cell.

10. The system of claim 7 , wherein the catalyst bed further comprises an anode embedded therein, wherein the anode is separate from a cathode via a membrane separator.

11. The system of claim 7 , wherein the conductive wire is woven into a spacing layer of the catalyst bed.

12. The system of claim 7 , wherein the conductive wire is arranged between a spacing layer and a catalyst layer of the catalyst bed.

13. The system of claim 7 , wherein the instructions further comprise soaking the catalyst bed with deionized water based on a ratio greater than a threshold ratio, the threshold ratio based on a comparison of a deionized water volume to a catalyst surface area.

14. The system of claim 13 , wherein the ratio is greater than 10,000 mL/m 2 .

15. The system of claim 13 , wherein the ratio is greater than or equal to 20,000 mL/m 2 .

Assignees

• Ess Technology Inc

Inventors

• Song Yang
• Mcdonald Timothy J
• Behr Alexandria

Classifications

• H01M8/04186

  of liquid-charged or electrolyte-charged reactants · CPC title

• H01M8/04753

  of fuel cell reactants · CPC title

• H01M8/0444

  Concentration; Density (H01M8/04492 takes precedence) · CPC title

• H01M8/188 Primary

  by recharging of redox couples containing fluids; Redox flow type batteries · CPC title

• H01M8/04477

  of the electrolyte · CPC title