Method and system for rebalancing electrolytes in a redox flow battery system

Patent metadata

Field	Value
Publication number	US-9806366-B2
Application number	US-201615297011-A
Country	US
Kind code	B2
Filing date	Oct 18, 2016
Priority date	Jun 7, 2013
Publication date	Oct 31, 2017
Grant date	Oct 31, 2017

Abstract

A redox flow battery system is provided. The system includes a positive electrode in fluid communication with a positive electrolyte comprising a first metal ion and a negative electrode in fluid communication with a negative electrolyte comprising a second metal ion. An electrically insulating ion conducting surface is provided separating the positive electrode from the negative electrode. Further, the system includes a catalyst surface in fluid communication with the first metal ion, the second metal ion, or a combination thereof, and hydrogen gas, wherein the hydrogen gas and the first metal ion, the second metal ion, or a combination thereof are fluidly contacted at the catalyst surface.

First claim

The invention claimed is:

1. A redox flow battery system, comprising:
a positive electrode in fluid communication with a positive electrolyte comprising a first metal ion;
a negative electrode in fluid communication with a negative electrolyte comprising a second metal ion, wherein during charging of the redox flow battery system, the negative electrode comprises metal plated on to the negative electrode resulting from reduction of the second metal ion;
an electrically insulating ion conducting surface separating the positive electrode from the negative electrode; and
a catalyst surface in fluid communication with
the first metal ion, the second metal ion, or a combination thereof, and
hydrogen gas, wherein the hydrogen gas and the first metal ion, the second metal ion, or a combination thereof are fluidly contacted at the catalyst surface.

2. The redox flow battery system of claim 1 , wherein the first metal ion comprises a metal ion having a higher oxidation state, and wherein the second metal ion comprises a metal ion having a lower oxidation state.

3. A redox flow battery system, comprising:
a positive electrode in fluid communication with a positive electrolyte comprising a first metal ion;
a negative electrode in fluid communication with a negative electrolyte comprising a second metal ion;
an electrically insulating ion conducting surface separating the positive electrode from the negative electrode; and
a catalyst surface in fluid communication with
the first metal ion, the second metal ion, or a combination thereof, and hydrogen gas, wherein the hydrogen gas and the first metal ion, the second metal ion, or a combination thereof are fluidly contacted at the catalyst surface,

wherein the redox flow battery system comprises an iron redox flow battery system, the negative electrode comprises an iron plating electrode, and the positive electrolyte and the negative electrolyte comprise ferric ion, ferrous ion, or a combination thereof.

4. The redox flow battery system of claim 1 , further comprising an external source of hydrogen gas in fluid communication with the catalyst surface.

5. The redox flow battery system of claim 1 , wherein the catalyst comprises a catalyst bed in a trickle bed reactor.

6. The redox flow battery system of claim 5 , further comprising a pump fluidly positioned between the positive electrode and the trickle bed reactor, wherein the pump supplies the hydrogen gas and the positive electrolyte to the trickle bed reactor.

7. The redox flow battery system of claim 6 , wherein the pump comprises an ejector, wherein a flow of the positive electrolyte through the ejector draws the hydrogen gas through the ejector to the trickle bed reactor.

8. The redox flow battery system of claim 1 , wherein:
the catalyst comprises a catalyst layer positioned between the electrically insulating ion conducting surface and the negative electrode.

9. The redox flow battery system of claim 8 , further comprising an electrically-insulative fluid-permeable substrate between the catalyst layer and the negative electrode, wherein the catalyst layer is disposed on the electrically-insulative fluid-permeable substrate.

10. The redox flow battery system of claim 8 , wherein the catalyst layer comprises one or more of a graphite catalyst layer and a precious metal-based catalyst layer.

11. The redox flow battery system of claim 1 , wherein the redox flow battery system comprises an iron redox flow battery system, the negative electrode comprises an iron plating electrode, and the positive electrolyte and the negative electrolyte comprise ferric ion, ferrous ion, or a combination thereof.

12. The redox flow battery system of claim 3 , wherein the catalyst comprises a catalyst bed in a trickle bed reactor.

13. The redox flow battery system of claim 12 , further comprising a pump fluidly positioned between the positive electrode and the trickle bed reactor, wherein the pump supplies the hydrogen gas and the positive electrolyte to the trickle bed reactor.

14. The redox flow battery system of claim 13 , wherein the pump comprises an ejector, wherein a flow of the positive electrolyte through the ejector draws the hydrogen gas through the ejector to the trickle bed reactor.

15. The redox flow battery system of claim 14 , further comprising an external source of hydrogen gas in fluid communication with the catalyst surface.

16. The redox flow battery system of claim 15 , wherein the external source of hydrogen gas comprises hydrogen gas supplemental to hydrogen gas generated in the redox flow battery system.

17. The redox flow battery system of claim 3 , wherein:
the catalyst comprises a catalyst layer positioned between the electrically insulating ion conducting surface and the negative electrode.

18. The redox flow battery system of claim 17 , further comprising an electrically-insulative fluid-permeable substrate between the catalyst layer and the negative electrode, wherein the catalyst layer is disposed on the electrically-insulative fluid-permeable substrate.

19. The redox flow battery system of claim 18 , wherein the catalyst layer comprises one or more of a graphite catalyst layer and a precious metal-based catalyst layer.

Assignees

• Ess Technology Inc

Inventors

• Song Yang
• Evans Craig E

Classifications

• H01M8/188 Primary

  by recharging of redox couples containing fluids; Redox flow type batteries · CPC title

• H01M8/0693 Primary

  Treatment of the electrolyte residue, e.g. reconcentrating · CPC title

• Y02E60/528

  Cross-Sectional Technologies · mapped topic

• H01M8/20

  Indirect fuel cells, e.g. fuel cells with redox couple being irreversible (H01M8/18 takes precedence) · CPC title

• Y02E60/50

  Fuel cells · CPC title