Oil-treated plastic for concrete

Patent metadata

Field	Value
Publication number	US-12084382-B2
Application number	US-202318496614-A
Country	US
Kind code	B2
Filing date	Oct 27, 2023
Priority date	Sep 24, 2020
Publication date	Sep 10, 2024
Grant date	Sep 10, 2024

Abstract

Treating plastic particles for use in concrete includes combining plastic particles with oil to yield a mixture, heating the mixture to yield a heated mixture, cooling the heated mixture to yield a cooled mixture, and removing excess oil from the cooled mixture to yield oil-treated plastic particles (e.g., oil-treated plastic particles for concrete). In one example, the oil is vegetable oil. The vegetable oil can be soybean oil, corn oil, canola oil, safflower oil, peanut oil, olive oil, grape seed oil, cocoa butter, palm oil, rice bran oil, or a combination thereof. The oil can be waste oil (e.g., waste vegetable oil, such as that recovered from restaurants). The plastic particles can be derived from post-consumer plastic, such as recycled plastic. In one example, the post-consumer plastic includes mixed plastics. A concrete composition can include rocks, sand, cement, and the oil-treated plastic particles.

First claim

What is claimed is:

1. A method of forming concrete containing oil-treated plastic particles, the method comprising:
combining plastic particles with oil to yield a mixture;
heating the mixture to yield a heated mixture;
cooling the heated mixture to yield a cooled mixture;
removing excess oil from the cooled mixture to yield oil-treated plastic particles;
adding the oil-treated plastic particles to rocks, sand, and cement; and
binding the oil-treated plastic particles to calcium-silicate hydroxide in the cement to yield the concrete containing oil-treated plastic particles.

2. The method of claim 1 , wherein the plastic particles are formed by grinding and sieving plastic pellets.

3. The method of claim 1 , wherein the plastic particles have a dimension in a range of 1 micron to 100 microns.

4. The method of claim 3 , wherein the plastic particles have a dimension in a range of 30 microns to 50 microns.

5. The method of claim 1 , wherein the mixture is allowed to remain at ambient temperature for a length of time before heating the mixture.

6. The method of claim 5 , wherein the mixture is allowed to remain at ambient temperature for at least 10 hours before heating the mixture.

7. The method of claim 1 , wherein heating the mixture comprises irradiating the mixture with microwave radiation.

8. The method of claim 1 , wherein the heated mixture is a first heated mixture, and further comprising heating the cooled mixture to yield a second heated mixture.

9. The method of claim 8 , wherein the cooled mixture is a first cooled mixture, and further comprising cooling the second heated mixture to yield a second cooled mixture.

10. The method of claim 9 , wherein removing the excess oil from the cooled mixture comprises removing the excess oil from the second cooled mixture.

11. The method of claim 1 , wherein removing excess oil from the cooled mixture comprises draining the excess oil from the cooled mixture to yield the oil-coated plastic particles.

12. The method of claim 11 , further comprising drying the oil-coated plastic particles to yield the oil-treated plastic particles.

13. The method of claim 12 , wherein drying the oil-coated plastic particles comprises heating the oil-coated plastic particles.

14. The method of claim 1 , wherein the plastic particles are derived from post-consumer plastic.

15. The method of claim 14 , wherein the post-consumer plastic comprises mixed plastics.

16. The method of claim 1 , wherein the oil comprises vegetable oil.

17. The method of claim 16 , wherein the vegetable oil comprises waste vegetable oil.

18. The method of claim 16 , wherein the vegetable oil comprises soybean oil, corn oil, canola oil, safflower oil, peanut oil, olive oil, grape seed oil, cocoa butter, palm oil, rice bran oil, or a combination thereof.

19. The method of claim 1 , wherein the oil-treated plastic particles make up about 4-20 wt % of the cement in the concrete.

Assignees

• Burton Marvin
• Hoover Christian
• Fini Elham
• Univ Arizona State

Inventors

• Burton Marvin
• Hoover Christian
• Fini Elham

Classifications

• B09B3/50

  involving radiation, e.g. electro-magnetic waves · CPC title

• C04B20/1025 Primary

  Fats; Fatty oils; Ester type waxes; Higher fatty acids; Derivatives thereof · CPC title

• C04B28/02

  containing hydraulic cements other than calcium sulfates · CPC title

• Y02W30/91

  Use of waste materials as fillers for mortars or concrete · CPC title

• C04B18/30 Primary

  Mixed waste; Waste of undefined composition, (C04B18/10 takes precedence) · CPC title