Temporary bonding body of ceramic resin composite and metal plate, method for producing same, object to be transported including the temporary bonding body, and method for transporting same

Patent metadata

Field	Value
Publication number	US-12083784-B2
Application number	US-201916970822-A
Country	US
Kind code	B2
Filing date	Mar 6, 2019
Priority date	Mar 7, 2018
Publication date	Sep 10, 2024
Grant date	Sep 10, 2024

Abstract

A ceramic-metal temporary bonding body to inhibit breakage and degradation of a ceramic resin composite having low strength includes: a ceramic resin composite in which a non-oxide ceramic sintered body is impregnated with a thermosetting resin composition having cyanate groups in such a manner that a degree of cure calculated by differential scanning calorimetry is 5.0% or more and 70% or less; and a metal plate temporarily bonded to at least one surface of the ceramic resin composite. A shear bond strength between the ceramic resin composite and the metal plate is 0.1 MPa or more and 1.0 MPa or less.

First claim

The invention claimed is:

1. A ceramic-metal temporary bonding body, comprising:
a ceramic resin composite in which a non-oxide ceramic sintered body is impregnated with a thermosetting resin composition having cyanate groups in such a manner that a degree of cure calculated by differential scanning calorimetry is 5.0% or more and 70% or less; and
a metal adherend temporarily bonded to only one surface of the ceramic resin composite, wherein a shear bond strength between the ceramic resin composite and the metal adherend is 0.1 MPa or more and 1.0 MPa or less.

2. An object to be transported, in which the ceramic-metal temporary bonding body described in claim 1 is wrapped with a packaging material.

3. A method for transporting a ceramic-metal temporary bonding body, the method comprising the steps of:
placing in a transportation box the object described in claim 2 ; and
transporting the transportation box.

4. The method according to claim 3 , wherein the object is placed in the transportation box together with a cushioning material to substantially prevent the ceramic-metal temporary bonding body from moving in the transportation box.

5. A method for producing a ceramic-metal temporary bonding body, the method comprising the steps of:
preparing a ceramic resin composite by impregnating a non-oxide ceramic sintered body with a thermosetting resin composition having cyanate groups in such a manner that a degree of cure calculated by differential scanning calorimetry is 5.0% or more and 70% or less;
applying a liquid compound with active hydrogen to at least one surface of the ceramic resin composite or a metal adherend having a ten-point average roughness of 20 μm or less; and
bringing only one surface of the ceramic resin composite and the metal plate adherend in close contact with each other, and then applying a compressive load of 250 MPa or less at a temperature of 0° ° C. to 40° ° C. to temporarily bond the only one surface of the ceramic resin composite and the metal plate-adherend to each other in such a manner that a shear bond strength between the ceramic resin composite and the metal plate-adherend is 0.1 MPa or more and 1.0 MPa or less.

Assignees

• Denka Company Ltd

Inventors

• Minakata Yoshitaka
• Yamagata Toshitaka
• Inoue Saori
• Yoshimatu Ryo
• Koga Ryuji

Classifications

• H10W40/25

  characterised by their materials · CPC title

• B32B2315/02

  Ceramics · CPC title

• B32B2307/542

  Shear strength · CPC title

• B32B2307/306

  Resistant to heat · CPC title

• B32B2264/107

  Ceramic · CPC title