Extruded material and method for producing the same

Patent metadata

Field	Value
Publication number	US-12083570-B2
Application number	US-202318189093-A
Country	US
Kind code	B2
Filing date	Mar 23, 2023
Priority date	May 26, 2022
Publication date	Sep 10, 2024
Grant date	Sep 10, 2024

Abstract

An extruded material includes a peripheral wall having a closed loop-shaped cross-section and defining a hollow, and a middle rib connected to an inner peripheral surface of the peripheral wall and dividing the hollow. The extruded material is provided with a corrected portion set at a predetermined portion in a longitudinal direction and subjected to correction processing, and an uncorrected portion not subjected to the correction processing. The peripheral wall is expanded outward with respect to an original shape of the uncorrected portion in the corrected portion. While the middle rib is curved with respect to an imaginary straight line connecting connecting portions connected with the peripheral wall at both end portions of the middle rib in the uncorrected portion, the middle rib has a smaller degree of curvature than the original shape of the uncorrected portion in the corrected portion.

First claim

What is claimed is:

1. A method for producing an extruded material, comprising:
extruding a metal material to obtain an extruded material; and
performing correction of the extruded material,
wherein
the extruded material includes a peripheral wall having a closed loop-shaped cross-section and defining a hollow, and a middle rib connected to an inner peripheral surface of the peripheral wall and dividing the hollow,
in an original shape of the extruded material before the correction, the middle rib has a cross-section curved with respect to an imaginary straight line connecting connecting portions connected with the peripheral wall, and
the correction includes:
disposing a mold so as to face an outer peripheral surface of the peripheral wall at a predetermined portion in a longitudinal direction of the extruded material; and
expanding the peripheral wall outward at the predetermined portion, pressing the outer peripheral surface of the peripheral wall against an inner surface of the mold while reducing a degree of curvature of the middle rib with respect to the original shape, and transferring an inner surface shape of the mold to the outer surface of the peripheral wall.

2. The method for producing the extruded material according to claim 1 , wherein
expanding the peripheral wall outward includes:
disposing rubber at the predetermined portion in the hollow; and
compressing the rubber in the longitudinal direction to bulge the rubber in a direction intersecting the longitudinal direction, and expanding the peripheral wall outward by the bulged rubber.

3. The method for producing the extruded material according to claim 2 , wherein
when the rubber is disposed, a core is disposed adjacent to the rubber in the longitudinal direction in the hollow, and
when the rubber is compressed, the rubber is pressed by a pusher from a side opposite to the core, and is compressed by the pusher and the core.

4. The method for producing the extruded material according to claim 3 , wherein
a plurality of the predetermined portions are set apart from each other in the longitudinal direction,
when the rubber is disposed, a plurality of sets of the rubbers and cores are respectively arranged at the plurality of predetermined portions, and
when the rubber is compressed, the plurality of sets of the rubbers are compressed all together by a pressing force of the single pusher.

5. The method for producing the extruded material according to claim 1 , wherein
the cross-section of the peripheral wall is rectangular, and the peripheral wall has a pair of long side walls forming long sides of the rectangular cross-section and a pair of short side walls forming short sides of the rectangular cross-section, and
the single middle rib connects inner surfaces of the pair of long side walls and divides the hollow into a first chamber and a second chamber extending in the longitudinal direction.

6. The method for producing the extruded material according to claim 5 , wherein in the original shape before the correction, the middle rib has two protrusions of a first protrusion protruding to the first chamber and a second protrusion protruding to the second chamber with respect to the imaginary straight line.

7. The method for producing the extruded material according to claim 5 , wherein
in the original shape before the correction, the middle rib has a single protrusion protruding to the first chamber with respect to the imaginary straight line, and
the first chamber has a cross-sectional area larger than that of the second chamber.

8. An extruded material comprising:
a peripheral wall having a closed loop-shaped cross-section and defining a hollow;
a middle rib connected to an inner peripheral surface of the peripheral wall and dividing the hollow;
a corrected portion set at a predetermined portion in a longitudinal direction and subjected to correction processing; and
an uncorrected portion not subjected to the correction processing,
wherein
the peripheral wall is expanded outward with respect to an original shape of the uncorrected portion in the corrected portion, and
the middle rib is curved with respect to an imaginary straight line connecting connecting portions connected with the peripheral wall at both end portions of the middle rib in the uncorrected portion, and has a smaller degree of curvature than the original shape of the uncorrected portion in the corrected portion.

Assignees

• Kobe Steel Ltd

Inventors

• Maeda Yasuhiro
• Hashimura Toru
• Yamakawa Taiki

Classifications

• B21C26/00

  Rams or plungers for metal extruding; Discs therefor · CPC title

• B21C37/156

  Making tubes with wall irregularities (B21C37/20, B21C37/22 take precedence) · CPC title

• B21C37/155

  Making tubes with non-circular section (B21C37/151, B21C37/154 take precedence) · CPC title

• B21C37/151

  Making tubes with multiple passages · CPC title

• B21C35/03

  Straightening the work · CPC title