Coil assembly of slotless motor, housing and slotless motor including the same

Patent metadata

Field	Value
Publication number	US-12068652-B2
Application number	US-202017438087-A
Country	US
Kind code	B2
Filing date	Feb 19, 2020
Priority date	Mar 12, 2019
Publication date	Aug 20, 2024
Grant date	Aug 20, 2024

Abstract

Disclosed are a coil assembly of a slotless motor, a housing, and a slotless motor including the same. According to the present invention, there is provided a coil assembly of a slotless motor which includes a plurality of first coil structures which have two first coil sides facing each other with a first space interposed therebetween and having a fan-shaped cross section in a width direction and have a first end turn bent in a first direction on at least one end in a longitudinal direction of the two first coil sides and a plurality of second coil structures which have two second coil sides facing each other with a second space interposed therebetween and having a fan-shaped cross section in a width direction and have a second end turn bent in a second direction on at least one end in a longitudinal direction of the two second coil sides, wherein the plurality of first coil structures and the plurality of second coil structures are coupled to each other to form a circular stator winding structure.

First claim

What is claimed is:

1. A coil assembly of a slotless motor, comprising:
a plurality of first coil structures which have two first coil sides facing each other with a first space interposed therebetween and having a fan-shaped cross section in a width direction and have a first end turn bent in a first direction on at least one end in a longitudinal direction of the two first coil sides; and
a plurality of second coil structures which have two second coil sides facing each other with a second space interposed therebetween and having a fan-shaped cross section in a width direction and have a second end turn bent in a second direction on at least one end in a longitudinal direction of the two second coil sides,
wherein the plurality of first coil structures and the plurality of second coil structures are coupled to each other to form a circular stator winding structure,
wherein the second end turn of the plurality of second coil structures has inclined portions in a symmetrical form at both ends and when different second coil structures are coupled to each other to form the circular stator winding structure, a notch is formed by the inclined portions in the symmetrical form,
wherein, after forming the circular stator winding structure, a housing is coupled to at least one of upper and lower portions of the plurality of second coil structures, and
wherein the housing has a plurality of protrusions which are coupled to a plurality of notches formed by the plurality of second coil structures.

2. The coil assembly of the slotless motor of claim 1 , wherein during coupling for forming the circular stator winding structure, first end turns of the plurality of first coil structures and second end turns of the plurality of second coil structures are disposed in opposite directions to each other.

3. The coil assembly of the slotless motor of claim 1 , wherein during coupling for forming the circular stator winding structure, the plurality of first coil structures are located inside and the plurality of second coil structures are disposed at the outside of the plurality of first coil structures while surrounding the plurality of first coil structures.

4. The coil assembly of the slotless motor of claim 1 , wherein the first coil sides and the second coil sides have the same radii in a concentric direction, wherein an outer radius of the first end turn is the same as inner radii of the first and second coil sides and an inner radius of the second end turn is formed the same as the outer radii of the first and second coil sides.

5. The coil assembly of the slotless motor of claim 1 , wherein the plurality of first coil structures and second coil structures have coil mold structures.

6. The coil assembly of the slotless motor of claim 1 , wherein at the other end facing the second end turn of the plurality of second coil structures, a third end turn having the same radius as the second coil sides is provided, second inclined portions in a symmetrical form are formed at both ends of the third end turn, and when different second coil structures are coupled to each other to form the circular winding structure, a notch is formed by the second inclined portions in the symmetrical form.

7. A slotless motor comprising the coil assembly according to claim 1 .

8. A coil assembly housing of a slotless motor comprising:
a main body; and
a plurality of protrusions formed on one surface of the main body,
wherein the plurality of protrusions are coupled to a plurality of notches formed by coupling of a plurality of coil structures constituting the coil assembly of the slotless motor, and
the coil assembly of the slotless motor includes a plurality of first coil structures which have two first coil sides facing each other with a first space interposed therebetween and having a fan-shaped cross section in a width direction and have a first end turn bent in a first direction on at least one end in a longitudinal direction of the two first coil sides and a plurality of second coil structures which have two second coil sides facing each other with a second space interposed therebetween and having a fan-shaped cross section in a width direction and have a second end turn bent in a second direction on at least one end in a longitudinal direction of the two second coil sides, wherein the plurality of first coil structures and the plurality of second coil structures are coupled to each other to form a circular stator winding structure.

Assignees

• Iucf Hyu

Inventors

• Lee Ju
• Lee Seung Heon
• Won Sung Hong

Classifications

• H02K3/47 Primary

  Air-gap windings, i.e. iron-free windings · CPC title

• H02K5/04

  Casings or enclosures characterised by the shape, form or construction thereof · CPC title

• H02K3/28 Primary

  Layout of windings or of connections between windings (windings for pole-changing H02K17/06, H02K17/14, H02K19/12, H02K19/32) · CPC title

• H02K15/12

  Impregnating, moulding insulation, heating or drying of windings, stators, rotors or machines · CPC title

• H02K15/0414

  the windings consisting of separate elements, e.g. bars, segments or half coils · CPC title