Slotless electric motor and coil unit thereof

Patent metadata

Field	Value
Publication number	US-10992202-B2
Application number	US-201716332237-A
Country	US
Kind code	B2
Filing date	Sep 19, 2017
Priority date	Sep 19, 2016
Publication date	Apr 27, 2021
Grant date	Apr 27, 2021

Abstract

Disclosed are a slotless electric motor and a coil unit thereof. In the coil unit of the slotless electric motor, a first coil and a second coil overlap each other while a first end turn of the first coil and a first end turn of the second coil face each other and a first coil-side of the second coil is inserted between two coil-sides of the first coil, wherein each of the first coil and the second coil comprises two coil-sides parallel to each other, ends of the two coil-sides are connected through a first end turn and a second end turn having a curved shape, respectively, and the first end turn is bent to make a pre-configured angle with respect to the two coil-sides.

First claim

What is claimed is:

1. A coil unit of a slotless electric motor having a two-phase structure, comprising:
a first coil comprising two coil-sides, a first end turn arranged at one end portion of the two coil-sides of the first coil and bent with respect to the two coil sides of the first coil, and a second end turn arranged at another end portion of the two coil-sides of the first coil and coplanar with the two coil-sides of the first coil; and
a second coil comprising two coil-sides, a first end turn arranged at one end portion of the two coil-sides of the second coil and bent with respect to the two coil sides of the second coil, and a second end turn arranged at another end portion of the two coil-sides of the second coil and coplanar with the two coil-sides of the second coil,
wherein the first coil and the second coil are arranged such that the first end turn of the first coil and the first end turn of the second coil are positioned at opposite end portions of the two coil-sides, and one of the two coil-sides of the second coil is inserted between the two coil-sides of the first coil,
wherein the first end turns and the second end turns of the first and second coils have curved shapes, and
wherein each first end turn of the first and second coils includes an inclined portion that connects each of the two coil-sides to an end portion of the first end turn such that the end portion of the first end turn is bent at a right angle with respect to the two coil-sides.

2. The coil unit of a slotless electric motor according to claim 1 , wherein the first coil and the second coil are formed to have a width between the two coil-sides such that a coil-side of one of the first and second coils is inserted between two coil-sides of the other of the first and second coils.

3. A slotless motor comprising the coil unit according to claim 1 .

4. A coil unit of a slotless electric motor having a three-phase structure, comprising:
a first coil comprising two coil-sides, a first end turn arranged at one end portion of the two coil-sides of the first coil and bent with respect to the two coil sides of the first coil, and a second end turn arranged at another end portion of the two coil-sides of the first coil and coplanar with the two coil-sides of the first coil;
a second coil comprising two coil-sides, a first end turn arranged at one end portion of the two coil-sides of the second coil and bent with respect to the two coil sides of the second coil, and a second end turn arranged at another end portion of the two coil-sides of the second coil and coplanar with the two coil-sides of the second coil; and
a third coil comprising two coil-sides, a first end turn arranged at one end portion of the two coil-sides of the third coil and bent with respect to the two coil sides of the third coil, and a second end turn arranged at another end portion of the two coil-sides of the third coil, and coplanar with the two coil-sides of the third coil;
wherein the first coil, the second coil, and the third coil overlap such that the first end turn of the first coil and first end turns of the second coil and the third coil are positioned at opposite end portions of the two coil-sides, and one of the two coil-sides of the second coil and one of the two coil-sides of the third coil is inserted between the two coil-sides of the first coil,
wherein the first end turns and the second end turns of the first, second, and third coils have curved shapes, and
wherein each first end turn of the first, second and third coils includes an inclined portion that connects each of the two coil-sides to an end portion of the first end turn such that the end portion of the first end turn is bent at a right angle with respect to the two coil-sides.

5. The coil unit of a slotless electric motor according to claim 4 , wherein the first coil, the second coil, and the third coil are formed to have a width between the two coil-sides such that two coil-sides respectively belonging to different coils are inserted between two coil-sides of another coil among the first, second, and third coils.

Assignees

• Univ Hanyang Ind Univ Coop Found

Inventors

• Lee Ju
• Won Sung Hong

Classifications

• H02K3/28 Primary

  Layout of windings or of connections between windings (windings for pole-changing H02K17/06, H02K17/14, H02K19/12, H02K19/32) · CPC title

• H02K3/04

  Windings characterised by the conductor shape, form or construction, e.g. with bar conductors · CPC title

• H02K3/47 Primary

  Air-gap windings, i.e. iron-free windings · CPC title