Injection molding warp prediction
US-2023105651-A1 · Apr 6, 2023 · US
US12067709B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-12067709-B2 |
| Application number | US-202117461595-A |
| Country | US |
| Kind code | B2 |
| Filing date | Aug 30, 2021 |
| Priority date | Sep 2, 2020 |
| Publication date | Aug 20, 2024 |
| Grant date | Aug 20, 2024 |
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A method for determining an expansion coefficient of a test material comprises: receiving first image data of a compound material, wherein the compound material comprises a plate and a layer of the test material, which is attached to the plate; receiving second image data of the compound material, which has been exposed to an environmental condition, before the second image data has been recorded; determining a measured deformation of the compound material by comparing the first image data and the second image data; and performing a simulated deformation of a model of the compound material exposed to the environmental condition and determining the expansion coefficient of the test material by varying the expansion coefficient until the simulate deformation conforms to the measured deformation.
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What is claimed is: 1. A method for determining an expansion coefficient of a test material, the method comprising: receiving first image data of a compound material, wherein the compound material comprises a plate and a layer of the test material, which is attached to the plate; receiving at least one second image data of the compound material, which has been exposed to an environmental condition, before the at least one second image data has been recorded; determining a measured deformation of the compound material by comparing the first image data and the at least one second image data; and performing a simulated deformation of a model of the compound material exposed to the environmental condition and determining the expansion coefficient of the test material by varying the expansion coefficient until the simulated deformation conforms to the measured deformation, wherein: the test material comprises fibers embedded into a resin; expansion coefficients of the test material with respect to at least two directions are determined; and the model includes information on warp and weft directions of the fibers. 2. The method of claim 1 , wherein the measured deformation of the compound material is determined by determining a distance of points of the compound material with respect to a plane, in which the compound material extends. 3. The method of claim 1 , wherein at least one of: the first image data and the at least one second image data comprise depth information; or the first image data and the at least one second image data comprise stereo images. 4. The method of claim 1 , wherein: a pattern is provided on the compound material and the first image data and the at least one second image data comprise an image of the pattern; and the measured deformation is determined by comparing the pattern in the first image data and the pattern in the at least one second image data. 5. The method of claim 4 , wherein at least one of: the pattern comprises speckles; or the measured deformation is determined with digital image correlation of the pattern in the first image data and the pattern in the at least one second image data. 6. The method of claim 1 , wherein the environmental condition comprises at least one of: a temperature, to which the compound material is exposed; a humidity, to which the compound material is exposed; a fluid, to which the compound material is exposed; an electromagnetic filed, to which the compound material is exposed; or at least one of a current or a voltage applied to the compound material. 7. The method of claim 1 , wherein: image data at a plurality of time steps during the exposure to the environmental condition is recorded; a measured deformation of the compound material is determined for the plurality of time steps; and the simulation is performed over time and the determination of the expansion coefficient is based on comparing the measured deformation with the simulated deformation at the plurality of time steps. 8. The method of claim 7 , wherein at least one of: a time dependent expansion coefficient is determined; or the compound material is exposed to an environmental condition, which changes over time. 9. The method of claim 1 , wherein: the test material comprises a thermally deformable material; the environmental condition comprises a heating of the compound material for curing the test material; and the expansion coefficient specifies a chemical shrinkage of the test material. 10. The method of claim 1 , wherein at least one of: the model of the compound material models the test material and the plate; the simulated deformation is performed with a preset expansion coefficient of the plate of the compound material; or the plate is at least one of a metal plate or an aluminium plate. 11. A system, comprising: an exposure device for exposing a compound material to an environmental condition; a camera device for recording image data of the compound material; and an evaluation device for receiving the image data and for performing the steps of: receiving first image data of a compound material, wherein the compound material comprises a plate and a layer of test material, which is attached to the plate; receiving at least one second image data of the compound material, which has been exposed to an environmental condition, before the at least one second image data has been recorded; determining a measured deformation of the compound material by comparing the first image data and the at least one second image data; and performing a simulated deformation of a model of the compound material exposed to the environmental condition and determining an expansion coefficient of the test material by varying the expansion coefficient until the simulated deformation conforms to the measured deformation, wherein: the test material comprises fibers embedded into a resin; expansion coefficients of the test material with respect to at least two directions are determined; and the model includes information on warp and weft directions of the fibers.
Industrial image inspection · CPC title
Stereo images · CPC title
Analysis of geometric attributes · CPC title
by investigating thermal coefficient of expansion · CPC title
Comparing pixel values or logical combinations thereof, or feature values having positional relevance, e.g. template matching · CPC title
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