Misfire classification method and control unit for an internal combustion engine

Patent metadata

Field	Value
Publication number	US-12060842-B2
Application number	US-202118021023-A
Country	US
Kind code	B2
Filing date	Aug 4, 2021
Priority date	Aug 12, 2020
Publication date	Aug 13, 2024
Grant date	Aug 13, 2024

Abstract

Misfire classification method for an internal combustion engine, comprising: a step of determining whether the engine is subjected to a misfire; a step of obtaining at least one temperature signal being indicative of a temperature prevailing in a cylinder of the engine; and a step of determining a type of misfire in dependence on the obtained temperature signal.

First claim

The invention claimed is:

1. A misfire classification method for an internal combustion engine, the method comprising:
determining whether the internal combustion engine is subjected to a misfire;
based on determining that the internal combustion engine was subjected to the misfire, obtaining at least one temperature signal, the at least one temperature signal being indicative of a temperature prevailing in a cylinder of the internal combustion engine; and
determining a type of misfire, in dependence on the obtained temperature signal, the type comprising one of a continuous misfire or an intermittent misfire, wherein determining the type of misfire comprises determining a change of the temperature signal or rate of change of the temperature signal, and wherein the type of misfire is determined based at least in part on the change in the temperature signal or the rate of change of the temperature signal.

2. The method according to claim 1 , wherein the at least one temperature signal represents an in-cylinder temperature measured in an associated cylinder of the internal combustion engine.

3. The method according to claim 1 , wherein determining whether the engine is subjected to a misfire comprises:
determining an engine operating signal being indicative of an engine speed or engine power output by the internal combustion engine over time; and
detecting a performance variation of the internal combustion engine in dependence on the engine operating signal.

4. The method according to claim 1 , further comprising:
filtering the temperature signal;
calculating a running average value per cylinder;
determining an actual temperature value per cylinder;
obtaining a first differential value per cylinder by calculating a differential between a desired temperature value and the actual temperature value; and
obtaining a second differential value per cylinder by calculating a differential between the running average value and the actual temperature value.

5. The method according to claim 4 , wherein the type of misfire is determined based on at least one of the first and the second differential value.

6. The method according to claim 1 , further comprising:
validating functionality of a sensor unit configured for obtaining the at least one temperature signal;
determining that the sensor unit is not in a proper functional state; and
performing an ignitability test during which the internal combustion engine is operated at reduced load.

7. The method according to claim 1 , further comprising identifying misfire affected cylinders of the internal combustion engine in dependence on time based data.

8. The method according to claim 7 , wherein identifying misfire affected cylinders is performed based on at least one of a time based engine operating signal being indicative of a course of engine speed or power over time and a time based ignition pulse signal being indicative of when ignition in a cylinder is initiated during operation of the internal combustion engine.

9. The method according to claim 7 , wherein identifying misfire affected cylinders comprises identifying a point in time at which a variation in the time based operating signal associated to a misfire condition has occurred.

10. The method according to claim 9 , wherein misfire affected cylinders of the internal combustion engine are identified in dependence on a comparison of the identified point in time with a time based ignition pulse signal.

11. A control unit of an internal combustion engine for classifying misfire phenomena occurring during operation of the internal combustion engine, wherein the control unit is configured for:
determining whether the internal combustion engine is subjected to a misfire,
based on determining that the internal combustion engine was subjected to the misfire, obtaining at least one temperature signal, the at least one temperature signal being indicative of a temperature prevailing in a cylinder of the internal combustion engine, and
determining a type of misfire, in dependence on the obtained temperature signal, the type comprising one of a continuous misfire or an intermittent misfire, wherein determining the type of misfire comprises determining a change of the temperature signal or rate of change of the temperature signal, and wherein the type of misfire is determined based at least in part on the change in the temperature signal or the rate of change of the temperature signal.

12. The control unit of claim 11 , wherein the temperature signal represents an in-cylinder temperature measured in an associated cylinder of the internal combustion engine.

13. The control unit of claim 11 , wherein the control unit is configured to:
determine an engine operating signal indicative of an engine speed or engine power output by the internal combustion engine over time; and
detect a performance variation of the internal combustion engine in dependence on the engine operating signal.

14. The control unit of claim 11 , wherein the control unit is configured to:
filter the temperature signal;
calculate a running average value per cylinder;
determine an actual temperature value per cylinder;
obtain a first differential value per cylinder by calculating a differential between a desired temperature value and the actual temperature value; and
obtain a second differential value per cylinder by calculating a differential between the running average value and the actual temperature value.

15. The control unit of claim 14 , wherein determining the type of misfire is performed based in part on at least one of the first and the second differential value.

16. The control unit of claim 11 , wherein the control unit is configured to:
validate functionality of a sensor unit configured for obtaining the at least one temperature signal;
determine that the sensor unit is not in a proper functional state; and
perform an ignitability test during which the internal combustion engine is operated at reduced load.

17. The control unit of claim 11 , wherein the control unit is configured to:
identify misfire affected cylinders of the internal combustion engine in dependence on time based data.

18. The control unit of claim 17 , wherein identifying misfire affected cylinders is performed based on at least one of a time based engine operating signal being indicative of a course of engine speed or power over time and a time based ignition pulse signal being indicative of when ignition in a cylinder is initiated during operation of the internal combustion engine.

19. The control unit of claim 11 , wherein the control unit is configured to:
identify misfire-affected cylinders by identifying a point in time at which a variation in a time-based operating signal associated with a misfire condition has occurred.

20. The control unit of claim 19 , wherein misfire-affected cylinders of the internal combustion engine are identified based at least in part on a comparison of the identified point in time with a time-based ignition pulse signal.

Assignees

• Caterpillar Energy Solutions Gmbh

Inventors

• Shah Darshit

Classifications

• F02D2200/1015

  Engines misfires · CPC title

• F02D19/025

  Failure diagnosis or prevention; Safety measures; Testing · CPC title

• F02D41/1401

  characterised by the control or regulation method (F02D41/1473, F02D41/1477 take precedence) · CPC title

• F02D35/025 Primary

  by determining temperatures inside the cylinder, e.g. combustion temperatures · CPC title

• G01M15/11

  by detecting misfire · CPC title