Electrocaloric heat transfer system and method of operating the same

Patent metadata

Field	Value
Publication number	US-12044448-B2
Application number	US-201917059749-A
Country	US
Kind code	B2
Filing date	Nov 19, 2019
Priority date	Nov 19, 2018
Publication date	Jul 23, 2024
Grant date	Jul 23, 2024

Abstract

A heat transfer system (310) is disclosed that includes a first electrocaloric module (62) comprising a first electrocaloric material, a first high-side voltage electrode, and a first low-side voltage electrode, arranged to impart an electric field to the electrocaloric material. The system also includes a second electrocaloric module (64) comprising a second electrocaloric material, a second high-side voltage electrode, and a second low-side voltage electrode, arranged to impart an electric field to the electrocaloric material. A bi-directional power transfer circuit (60) is also included arranged to alternately transfer power from the electrodes of the first electrocaloric module (62) to the second electrocaloric module (64), and from the electrodes of the second electrocaloric module (64) to the first electrocaloric module (62).

First claim

What is claimed is:

1. A heat transfer system, comprising:
a first electrocaloric module comprising a first electrocaloric material, a first high-side voltage electrode, and a first low-side voltage electrode, arranged to impart an electric field to the first electrocaloric material;
a second electrocaloric module comprising a second electrocaloric material, a second high-side voltage electrode, and a second low-side voltage electrode, arranged to impart an electric field to the second electrocaloric material;
a bi-directional power transfer circuit arranged to alternately transfer power from the electrodes of the first electrocaloric module to the second electrocaloric module, and from the electrodes of the second electrocaloric module to the first electrocaloric module, said bi-directional power transfer circuit comprising an inductor disposed between and in operative electrical communication with the electrodes of the first and second electrocaloric modules, a first high-side switch in an electrical connection between the first high-side voltage electrode and the inductor, a first low-side switch in an electrical connection between the first low-side voltage electrode and the inductor, a second high-side switch in an electrical connection between the second high-side voltage electrode and the inductor, and a second low-side switch in an electrical connection between the second low-side voltage electrode and the inductor; and
an electric power source comprising a high-side voltage connection and a low-side voltage connection, in operative electrical communication with one or more of: the electrodes of first electrocaloric module, the electrodes of second electrocaloric module, or the bi-directional power transfer circuit.

2. The heat transfer system of claim 1 , further comprising a first low-side diode connected in parallel with the first low-side switch and oriented to conduct current from the first low-side voltage electrode to the first high-side voltage electrode, and a second low-side diode connected in parallel with the second low-side switch and oriented to conduct current from the second low-side voltage electrode to the second high-side voltage electrode.

3. The heat transfer system of claim 1 , further comprising a first high-side diode connected in parallel with the first high-side switch and oriented to conduct current from the first low-side voltage electrode to the first high-side voltage electrode, and a second high-side diode connected in parallel with the second high-side switch and oriented to conduct current from the second low-side voltage electrode to the second high-side voltage electrode.

4. The heat transfer system of claim 1 , further comprising an electric power source switch disposed in an electrical connection between the high-side voltage connection of the electric power source and the first and second electrocaloric modules.

5. The heat transfer system of claim 4 , further comprising a power source diode connected in parallel with the power source switch and oriented to conduct current from the first and second electrocaloric modules to the high-side voltage connection.

6. A heat transfer system, comprising:
a plurality of electrocaloric modules each individually comprising an electrocaloric material, a high-side voltage electrode, and a low-side voltage electrode arranged to impart an electric field to the electrocaloric material;
a high-side voltage bus connected to the high-side voltage electrode of each electrocaloric module of the plurality of electrocaloric modules;
a low-side voltage bus connected to the low-side voltage electrode of each electrocaloric module of the plurality of electrocaloric modules;
and a plurality of bi-directional power transfer circuits between each electrocaloric module of the plurality of electrocaloric modules and the high-side voltage bus and the low-side voltage bus, each bi-directional power transfer circuit comprising a high-side switch and a low-side switch connected in series between the electrocaloric module high-side voltage electrode and low-side voltage electrode, an inductor in an electrical connection between the high-side voltage bus and a junction disposed between the high-side switch and the low-side switch, and an electrical connection between the low-side voltage electrode and the low-side voltage bus.

7. The heat transfer system of claim 6 , wherein the power source switch is between the power source high-side voltage connection and the high-side voltage bus.

8. The heat transfer system of claim 1 , further comprising a capacitor in an electrical connection between the electric power source high-side and low-side voltage connections, in parallel with electrical connections to the high-side and low-side voltage electrodes of the first and second electrocaloric modules.

9. A method of operating the heat transfer system of claim 1 , comprising
(a) applying a voltage differential to the electrodes of the first electrocaloric module to activate the first electrocaloric material;
(b) transferring heat from the activated first electrocaloric material to a heat sink;
(c) transferring electric power from the first electrocaloric module electrodes to the second electrocaloric module electrodes through the bi-directional power transfer circuit to deactivate the first electrocaloric material and activate the second electrocaloric material; and
(d) transferring heat from a heat source to the deactivated first electrocaloric material, and transferring heat from the activated second electrocaloric material to the heat sink.

10. The method of claim 9 , further comprising transferring electric power from the power source to either or both of the first electrocaloric module electrodes or the second electrocaloric module electrodes.

11. The method of claim 9 , further comprising:
(e) transferring electric power from the second electrocaloric module electrodes to the first electrocaloric module electrodes through the bi-directional power transfer circuit to deactivate the second electrocaloric material and activate the first electrocaloric material; and
(f) transferring heat from the heat source to the deactivated second electrocaloric material, and transferring heat from the activated first electrocaloric material to the heat sink.

12. The method of claim 11 , further comprising repeating steps (c)-(f).

13. The method of claim 9 , wherein the step (c) includes closing the second high-side switch, opening the first low-side switch, closing the first high-side switch, and closing the second low-side switch.

14. The method of claim 13 , further comprising toggling the first high-side switch together with the second low-side switch between open and closed positions.

15. The method of claim 14 , wherein the first high-side switch and the second low-side switch are toggled together between open and closed positions in a pulse width modulation pattern to produce a constant current through the inductor.

16. The method of claim 14 , wherein the first high-side switch and the second low-side switch are toggled together between open and closed positions in a pulse width modulation pattern to produce a sine wave current through the inductor.

17. The method of claim 11 wherein the step (e) includes closing the first high-side switch, opening the second low-side switch, closing the second high-side switch, and closing the first low-side switch.

18. The method of claim 17 , further comprising toggling the second high-side switch together with the first low-side switch between open and closed positions.

Assignees

• Carrier Corp

Inventors

• Lee Yongduk
• Mantese Joseph V
• Annapragada Subramanyaravi
• Xie Wei
• Arnedo Luis
• Blasko Vladimir

Classifications

• Y02B30/00

  Energy efficient heating, ventilation or air conditioning [HVAC] · CPC title

• H03K2217/0072

  Low side switches, i.e. the lower potential [DC] or neutral wire [AC] being directly connected to the switch and not via the load · CPC title

• H03K2217/0063

  High side switches, i.e. the higher potential [DC] or life wire [AC] being directly connected to the switch and not via the load · CPC title

• H03K17/687

  the devices being field-effect transistors · CPC title

• F25B2321/001

  by using electro-caloric effects · CPC title