Energy storage and delivery system and method

Patent metadata

Field	Value
Publication number	US-12017687-B2
Application number	US-202418409610-A
Country	US
Kind code	B2
Filing date	Jan 10, 2024
Priority date	Apr 10, 2023
Publication date	Jun 25, 2024
Grant date	Jun 25, 2024

Abstract

An energy storage and delivery system includes one or more cableways and a cage that travels along each of the one or more cableways. The cage is coupled (e.g., fixedly coupled) to one or more cables that extend between a lower elevation and a higher elevation, the cables or steel ribbons being translated along the associated cableway by a traction motor wheel to translate the cage along the associated cableway. The system is operable to pick-up, transport and deliver with the cage a plurality of blocks from the lower elevation to the higher elevation to store energy (e.g., via the potential energy of the block). The system is also operable to pick-up, transport and deliver with the cage a plurality of blocks from the higher elevation to the lower elevation at least partially under force of gravity to generate electricity via an electric generator coupled to the traction motor wheel.

First claim

What is claimed is:

1. An energy storage and delivery system, comprising:
one or more cableways extending between a lower end and an upper end, the upper end being at a higher elevation than the lower end, each cableway comprising:
an upper block storage at the upper end comprising a row defined by a pair of rails configured to support a plurality of blocks thereon,
an upper support frame aligned with a distal end of the row of the upper block storage,
a first trolley movably coupled to said pair of rails of the row of the upper block storage, the first trolley configured to travel below the plurality of blocks disposed on the pair of rails of the row of the upper block storage, the first trolley operable to lift one block of the plurality of blocks above the pair of rails of the row of the upper block storage and to move said block horizontally along the row of the upper block storage to or from an upper landing zone at the distal end of the row of the upper block storage,
a lower block storage at the lower end comprising a row defined by a pair of rails configured to support a plurality of blocks thereon,
a lower support frame aligned with a distal end of the row of the lower block storage,
a second trolley movably coupled to said pair of rails of the row of the lower block storage, the second trolley configured to travel below the plurality of blocks disposed on the pair of rails of the row of the lower block storage, the second trolley operable to lift one block of the plurality of blocks above the pair of rails of the row of the lower block storage, and to move said block horizontally along the row of the lower block storage to or from a lower landing zone at the distal end of the row of the lower block storage,
one or more cables extending between and coupled to the upper support frame and the lower support frame,
a cage configured to travel along the one or more cables between and over at least a portion of the upper support frame and the lower support frame, the cage fixedly coupled to one or more traction cables that loop around a first traction motor wheel operatively coupled to the upper support frame and around a second traction motor wheel operatively coupled to the lower support frame, and
a motor-generator operatively coupled to one or both of the first traction motor wheel and the second traction motor wheel, the motor-generator operable to power one or both of the first traction motor wheel and the second traction motor wheel to move the cage from the lower end to the upper end, the motor-generator configured to generate electricity from a rotation of one or both of the first traction motor wheel and the second traction motor wheel when the cage moves from the upper end to the lower end at least partially under a force of gravity,

wherein the cage is operable to move the plurality of blocks one-by-one from the lower end to the upper end to store an amount of electrical energy corresponding to a potential energy amount of said blocks, and wherein the cage is operable to move the plurality of blocks from the upper end to the lower end at least partially under the force of gravity to generate an amount of electricity, the cage moving each of the plurality of blocks between the upper end and the lower end along a same vertical distance.

2. The system of claim 1 , wherein the row of the upper block storage comprises a plurality of rows that include one or more rows adjacent the row of the upper block storage aligned with the upper support frame, and wherein the first trolley comprises a plurality of first trolleys, each of the plurality of first trolleys movably coupled to one of the plurality of rows of the upper block storage.

3. The system of claim 2 , wherein the first trolley comprises multiple wheel assemblies, a frame that extends between the multiple wheel assemblies, and a plurality of support pistons movably coupled to the frame and selectively operable to lift the block above the row of the upper block storage and operable to lower the block, the multiple wheel assemblies configured to extend within a channel or be supported on a track of the pair of rails of each of the plurality of rows of the upper block storage.

4. The system of claim 3 , further comprising a second cage movably coupled to a beam of the upper support frame, the second cage being movable between adjacent rows of the upper block storage and configured to carry a block between said adjacent rows.

5. The system of claim 4 , wherein the cage or the second cage comprises a pair of spaced apart arms and a pair of spaced apart flanges attached to ends of the pair of arms, the pair of flanges extending transversely relative to the pair of arms and a gap defined between the pair of flanges, the cage configured to extend around the block while the block is supported by the first trolley or second trolley spaced above the row.

6. The system of claim 4 , wherein the cage or the second cage self-centers the block when the block is lowered by the first trolley or second trolley so that the pair of flanges engage a bottom of the block.

7. The system of claim 1 , wherein the one or more cables are a pair of cables that extend between and couple to a pair of rails of the upper support frame and to a pair of rails of the lower support frame.

8. The system of claim 1 , wherein the row of the lower block storage comprises a plurality of rows that include one or more rows adjacent the row of the lower block storage aligned with the lower support frame, and wherein the second trolley comprises a plurality of second trolleys, each of the plurality of second trolleys movably coupled to one of the plurality of rows of the lower block storage.

9. The system of claim 8 , wherein the second trolley comprises multiple wheel assemblies, a frame that extends between the multiple wheel assemblies, and a plurality of support pistons movably coupled to the frame and selectively operable to lift one block of the plurality of blocks above the row of the lower block storage and operable to lower the block, the multiple wheel assemblies configured to extend within a channel or be supported on a track of the pair of rails of each of the plurality of rows of the lower block storage.

10. The system of claim 9 , further comprising a third cage movably coupled to a beam of the lower support frame, the third cage being movable between adjacent rows of the lower block storage and configured to carry a block between said adjacent rows.

11. An energy storage and delivery system, comprising:
a cableway extending between a lower end and an upper end, the upper end being at a higher elevation than the lower end, the cableway comprising:
a block storage comprising a plurality of rows, each row defined by a pair of rails configured to support a plurality of blocks thereon,
a support frame aligned with one of the plurality of rows of the block storage,
a plurality of trolleys, each of the plurality of trolleys movably coupled to one of the plurality of rows of the block storage, each trolley configured to travel below the plurality of blocks disposed on the pair of rails of an associated row of the block storage, a trolley of the plurality of trolleys operable to lift one block of the plurality of blocks above the pair of rails and to move said block to or from a landing zone at a distal end of the associated row of the block storage,
a cage configured to travel along one or more cables between the lower end and the upper end and to travel over at least a portion of the support frame,
an auxiliary cage movably coupled to a beam of the support frame, the auxiliary cage being movable between adjacent rows of the block storage and configured to carry a block

Assignees

• Energy Vault Inc

Inventors

• Pedretti Andrea
• Gross William Tod

Classifications

• F03G7/08

  recovering energy derived from swinging, rolling, pitching or like movements, e.g. from the vibrations of a machine · CPC title

• F03G3/094 Primary

  specially adapted for potential energy power storage stations; combinations of gravity or weight motors with electric motors or generators · CPC title

• B61B7/06 Primary

  with self-propelled vehicles · CPC title