Metal and tin alloy having low alpha-ray emission, and method for producing same

Patent metadata

Field	Value
Publication number	US-12000020-B2
Application number	US-202217991018-A
Country	US
Kind code	B2
Filing date	Nov 21, 2022
Priority date	Aug 17, 2017
Publication date	Jun 4, 2024
Grant date	Jun 4, 2024

Abstract

Any metal having a low α-ray emission, the metal being any one of tin, silver, copper, zinc, or indium, wherein an emission of an α-ray after heating the metal at 100° C. in an atmosphere for six hours is 0.002 cph/cm2 or less. Any metal of tin, silver, copper, zinc and indium each including lead as an impurity is dissolved to prepare a hydrosulfate aqueous solution of the metal and lead sulfate is precipitated and removed in the solution. The lead sulfate is precipitated in the hydrosulfate aqueous solution by adding a lead nitrate aqueous solution including lead having an α-ray emission of 10 cph/cm2 or less to the hydrosulfate aqueous solution, from which the lead sulfate has been removed, and, at the same time, the solution is circulated while removing the lead sulfate to electrowinning the metal using the hydrosulfate aqueous solution as an electrolytic solution.

First claim

The invention claimed is:

1. A method for producing a metal having a low α-ray emission, the method including:
a step (a) of dissolving any metal of tin, silver, copper, zinc and indium, each including lead as an impurity in a sulfuric acid aqueous solution, to prepare a hydrosulfate aqueous solution of the metal and performing a first precipitation of lead sulfate by precipitating lead sulfate in the hydrosulfate aqueous solution;
a step (b) of filtering the hydrosulfate aqueous solution obtained from the step (a) to remove the lead sulfate from the hydrosulfate aqueous solution;
a step (c) of performing a second precipitation of lead sulfate in the hydrosulfate aqueous solution by adding a lead nitrate aqueous solution of a predetermined concentration including lead having an α-ray emission of 10 cph/cm 2 or less to the hydrosulfate aqueous solution obtained from the step (b), from which lead sulfate has already been removed, at a predetermined addition rate for 30 minutes or longer while stirring the hydrosulfate aqueous solution at a rotation rate of at least 100 rpm in a first tank, and, at the same time, circulating the hydro sulfate aqueous solution in the first tank at a proportion at which a circulation flow rate reaches at least 1% by volume of a total liquid amount while filtering the hydrosulfate aqueous solution to remove lead sulfate which has precipitated from the hydrosulfate aqueous solution a second time; and
a step (d) of transferring the hydrosulfate aqueous solution obtained from the step (c) to a separate second tank from the first tank and then electrowinning the metal using the hydrosulfate aqueous solution obtained from step (c) as an electrolytic solution.

2. The method for producing a metal having a low α-ray emission according to claim 1 ,
wherein the predetermined concentration of lead nitrate in the lead nitrate aqueous solution of the step (c) is 10% by mass to 30% by mass.

3. The method for producing a metal having a low α-ray emission according to claim 1 ,
wherein the predetermined addition rate of the lead nitrate aqueous solution of the step (c) is 1 mg/second to 100 mg/second per one liter of the hydrosulfate aqueous solution.

4. A method for producing a tin alloy having a low α-ray emission, the method including the step of producing the tin alloy having a low α-ray emission by adding one or more metals selected from a group consisting of silver, copper, zinc, indium, bismuth, nickel, and germanium to metallic tin and mixing thereof to obtain a mixture, and casting the mixture,
wherein
the metal being added to the metallic tin has an α-ray emission of 0.002 cph/cm 2 or less, and wherein the metallic tin is a low α-ray emission tin produced using the method including:
a step (a) of dissolving tin including lead as an impurity in a sulfuric acid aqueous solution, to prepare a hydrosulfate aqueous solution of the tin and performing a first precipitation of lead sulfate by precipitating lead sulfate in the hydrosulfate aqueous solution;
a step (b) of filtering the hydrosulfate aqueous solution obtained from the step (a) to remove the lead sulfate from the hydrosulfate aqueous solution;
a step (c) of performing a second precipitation of lead sulfate in the hydrosulfate aqueous solution by adding a lead nitrate aqueous solution of a predetermined concentration including lead having an α-ray emission of 10 cph/cm 2 or less to the hydrosulfate aqueous solution obtained from the step (b), from which lead sulfate has already been removed, at a predetermined addition rate for 30 minutes or longer while stirring the hydrosulfate aqueous solution at a rotation rate of at least 100 rpm in a first tank, and, at the same time, circulating the hydrosulfate aqueous solution in the first tank at a proportion at which a circulation flow rate reaches at least 1% by volume of a total liquid amount while filtering the hydrosulfate aqueous solution to remove lead sulfate which has precipitated from the hydrosulfate aqueous solution a second time; and
a step (d) of transferring the hydrosulfate aqueous solution obtained from the step (c) to a separate second tank from the first tank and then electrowinning the tin using the hydrosulfate aqueous solution obtained from step (c) as an electrolytic solution.

5. A method for producing a tin alloy having a low α-ray emission, the method including the step of producing the tin alloy having a low α-ray emission by adding one or more metals selected from a group consisting of silver, copper, zinc, and indium to metallic tin and mixing thereof to obtain a mixture, and casting the mixture,
wherein each of the metallic tin and the one or more metals added to the metallic tin are produced using a method including:
a step (a) of dissolving any metal of tin, silver, copper, zinc and indium, each including lead as an impurity in a sulfuric acid aqueous solution, to prepare a hydrosulfate aqueous solution of the metal and performing a first precipitation of lead sulfate by precipitating lead sulfate in the hydro sulfate aqueous solution;
a step (b) of filtering the hydrosulfate aqueous solution obtained from the step (a) to remove the lead sulfate from the hydrosulfate aqueous solution;
a step (c) of performing a second precipitation of lead sulfate in the hydrosulfate aqueous solution by adding a lead nitrate aqueous solution of a predetermined concentration including lead having an α-ray emission of 10 cph/cm 2 or less to the hydrosulfate aqueous solution obtained from the step (b), from which lead sulfate has already been removed, at a predetermined addition rate for 30 minutes or longer while stirring the hydrosulfate aqueous solution at a rotation rate of at least 100 rpm in a first tank, and, at the same time, circulating the hydrosulfate aqueous solution in the first tank at a proportion at which a circulation flow rate reaches at least 1% by volume of a total liquid amount while filtering the hydrosulfate aqueous solution to remove lead sulfate which has precipitated from the hydrosulfate aqueous solution a second time; and
a step (d) of transferring the hydrosulfate aqueous solution obtained from the step (c) to a separate second tank from the first tank and then electrowinning the metal using the hydrosulfate aqueous solution obtained from step (c) as an electrolytic solution.

Assignees

• Mitsubishi Materials Corp

Inventors

• Hirano Hirotaka
• Yoshida Yoshihiro
• Katase Takuma

Classifications

• C22C13/00 Primary

  Alloys based on tin · CPC title

• B23K35/262

  Sn as the principal constituent · CPC title

• C22B11/00

  Obtaining noble metals · CPC title

• C22B13/08

  Separating metals from lead by precipitating, e.g. Parkes process · CPC title

• C22B19/32

  Refining zinc · CPC title