Aqueous polysulfide-based electrochemical cell

Patent metadata

Field	Value
Publication number	US-11973254-B2
Application number	US-201916456571-A
Country	US
Kind code	B2
Filing date	Jun 28, 2019
Priority date	Jun 29, 2018
Publication date	Apr 30, 2024
Grant date	Apr 30, 2024

Abstract

An electrochemical cell and battery system including cells, each cell including a catholyte, an anolyte, and a separator disposed between the catholyte and anolyte and that is permeable to the at least one ionic species (for example, a metal cation or the hydroxide ion). The catholyte solution includes a ferricyanide, permanganate, manganate, sulfur, and/or polysulfide compound, and the anolyte includes a sulfide and/or polysulfide compound. These electrochemical couples may be embodied in various physical architectures, including static (non-flowing) architectures or in flow battery (flowing) architectures.

First claim

What is claimed is:

1. An electrochemical cell comprising:
a catholyte contacting a cathode, the catholyte comprising a cathode active material dissolved in an electrolyte, wherein a cathode active material species is reversibly formed at the cathode during charging and discharging of the electrochemical cell;
an anolyte comprising a polysulfide compound dissolved in an electrolyte; and
a separator configured to electrically insulate the anolyte from the catholyte, wherein the separator comprises:
an ion impermeable frame; and
at least one window disposed within the frame, wherein the at least one window comprises an anion exchange membrane material.

2. The electrochemical cell of claim 1 , wherein the cathode active material comprises a manganese-based compound.

3. The electrochemical cell of claim 2 , wherein the manganese-based compound comprises a permanganate compound, a manganate compound, or a combination thereof.

4. The electrochemical cell of claim 2 , wherein the manganese-based compound comprises potassium permanganate (KMnO 4 ), potassium manganate (K 2 MnO 4 ), sodium permanganate (NaMnO 4 ), sodium manganate (Na 2 MnO 4 ), lithium permanganate (LiMnO 4 ), lithium manganate (Li 2 MnO 4 ), or any combination thereof.

5. The electrochemical cell of claim 2 , wherein the cathode active material comprises a mixture of KMnO 4 and NaMnO 4 .

6. The electrochemical cell of claim 2 , wherein the catholyte further comprises a compound configured to reduce self-discharge.

7. The electrochemical cell of claim 6 , wherein the compound is a bismuth oxide, an alkaline earth metal salt, or an alkaline earth metal hydroxide.

8. The electrochemical cell of claim 2 , wherein the catholyte is substantially nickel-free.

9. The electrochemical cell of claim 2 , wherein the catholyte further comprises an additive configured to sequester nickel.

10. The electrochemical cell of claim 2 , wherein the separator comprises:
a polymer; and
a protective layer disposed on a catholyte side of the polymer and configured to reduce oxidation of the polymer by the cathode active material.

11. The electrochemical cell of claim 10 , wherein the protective layer comprises a polyether ether ketone (PEEK), a polysulfone, a polystyrene, a polypropylene, a polyethylene, or any combination thereof.

12. The electrochemical cell of claim 1 , wherein:
the cathode active material comprises an iron-cyanide based compound; and
the electrochemical cell is a static cell.

13. The electrochemical cell of claim 12 , wherein the iron-cyanide based compound comprises a ferrocyanide compound, ferricyanide compound, or a combination thereof.

14. The electrochemical cell of claim 12 , wherein the iron-cyanide based compound comprises:
ferrocyanide anions [Fe(CN) 6 ] 4− , ferricyanide anions [Fe(CN) 6 ] 3−, or a combination thereof; and
cations comprising Li + , K + , Na + , or combinations thereof.

15. The electrochemical cell of claim 1 , wherein at least one of the catholyte and the anolyte comprises sodium thiosulfate (Na 2 S 2 O 3 ).

16. The electrochemical cell of claim 1 , wherein the cathode active material comprises a sulfur-based compound.

17. The electrochemical cell of claim 16 , wherein the sulfur-based compound comprises sulfur (S 8 ), lithium (poly)sulfide (Li 2 S x , where x=1 to 8), sodium (poly)sulfide (Na 2 S x , where x=1 to 8), potassium (poly)sulfides (K 2 S x , where x=1 to 8), or a combination thereof.

18. The electrochemical cell of claim 1 , wherein the cathode active material comprises a transition metal sulfide.

19. The electrochemical cell of claim 1 , wherein:
the cathode active material comprises a manganese-based compound, iron-cyanide based compound, or a sulfur-based compound; and
the catholyte and the anolyte are aqueous solutions having a pH at or above 10.

20. The electrochemical cell of claim 1 , wherein:
the cathode active material comprises a manganese-based compound; and
the catholyte and the anolyte are aqueous solutions having a pH at or above 13.

21. The electrochemical cell of claim 1 , wherein:
the anion exchange membrane material blocks cations and has a pore size configured to block both cathode and anode active material anions while permitting transition of hydroxide anions.

22. The electrochemical cell of claim 1 , wherein the ratio of the area of the at least one window to the sum of the at least one window and frame areas is less than about 0.8.

23. The electrochemical cell of claim 1 , further comprising:
the cathode immersed in the catholyte; and
an anode immersed in the anolyte.

24. The electrochemical cell of claim 2 , wherein the separator comprises a composite membrane comprising an inorganic material and an organic material.

25. The electrochemical cell of claim 24 , wherein the inorganic material comprises a metal oxide or a ceramic material.

26. The electrochemical cell of claim 2 , wherein the positive electrode comprises a carbon-based material and a metal oxide coating layer configured to reduce oxidation of the carbon-based material by the cathode active material.

27. The electrochemical cell of claim 1 , wherein element sulfur is added periodically to the anode active material to recover capacity and rebalance the state of charge between anode and cathode.

28. The electrochemical cell of claim 2 , wherein the cathode comprises an oxygen reduction reaction (ORR) electrode that can be operated to convert manganate to permanganate.

29. A power module, comprising:
a stack of electrochemical cells, the electrochemical cells each comprising:
a catholyte contacting a cathode, the catholyte comprising a cathode active material dissolved in an electrolyte, wherein a cathode active material species is reversibly formed at the cathode during charging and discharging of the electrochemical cell;
an anolyte comprising a polysulfide compound dissolved in an electrolyte; and
a separator configured to electrically insulate the anolyte from the catholyte, wherein the separator comprises:
an ion impermeable frame; and
at least one window disposed within the frame, wherein the at least one window comprises an anion exchange membrane material.

30. The power module of claim 29 , wherein the cathode active material comprises a manganese-based compound, iron-cyanide based compound, or a sulfur-based compound.

31. The power module of claim 29 , further comprising:
a catholyte tank fluidly connected to the electrochemical cells; and
an anolyte tank fluidly connected to the electrochemical cells,
wherein the catholyte flows between the catholyte tank and the electrochemical cells and the anolyte flows between the anolyte tank and the electrochemical cells, and
wherein the cathode active material comprises a manganese-based compound or a sulfur- based compound.

32. The power module of claim 31 , further comprising a pump configured to increase an oxygen pressure applied to the catholyte,
wherein the cathode active material comprises a manganese-based compound.

33. The power module of claim 31 , further comprising a plurality of catholyte tanks comprising the catholyte, wherein:
the electrochemical cells are arranged in columns and rows;
the electrochemical cells of each column are fluidly connected to a respect

Assignees

• C/O Form Energy Inc
• Form Energy Inc

Inventors

• Su Liang
• Xie Wei
• Chiang Yet-Ming
• Woodford William Henry
• Cohen Lucas
• Silver Jessa
• Ripley Katelyn
• Weber Eric
• Ferrara Marco
• Jaramillo Mateo Cristian
• Wiley Theodore Alan

Classifications

• H01M8/184 Primary

  Regeneration by electrochemical means · CPC title

• H01M4/50 Primary

  of manganese · CPC title

• H01M4/58

  of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy; of polyanionic structures, e.g. phosphates, silicates or borates · CPC title

• H01M4/5815

  Sulfides · CPC title

• H01M8/1025

  having only carbon and oxygen, e.g. polyethers, sulfonated polyetheretherketones [S-PEEK], sulfonated polysaccharides, sulfonated celluloses or sulfonated polyesters · CPC title