Resin part and its manufacturing method

Patent metadata

Field	Value
Publication number	US-11964416-B2
Application number	US-202117358311-A
Country	US
Kind code	B2
Filing date	Jun 25, 2021
Priority date	Dec 26, 2018
Publication date	Apr 23, 2024
Grant date	Apr 23, 2024

Abstract

A resin part includes a molded main body that has a plate shape with a longitudinal direction and is constituted of an injection-molded product. The resin part has a gate portion that is a vestige of a resin injection gate. The gate portion is located in an end face part of the molded main body to cross a position corresponding to a center of gravity of the molded main body; the end face part extends in the longitudinal direction of the molded main body.

First claim

What is claimed is:

1. A resin part comprising a molded main body that has a plate shape with a longitudinal direction and is constituted of an injection-molded product,
the resin part having a gate portion that is a vestige of a resin injection gate, the gate portion being located in an end face part of the molded main body to cross a position corresponding to a center of gravity of the molded main body, the end face part extending in the longitudinal direction of the molded main body.

2. The resin part as set forth in claim 1 , wherein a width Wg of the gate portion is smaller than or equal to ½ of a maximum length W of the molded main body in the longitudinal direction.

3. The resin part as set forth in claim 1 , wherein in the molded main body, birefringence is constant regardless of the distance from a center of the gate portion or linearly increases with increase in the distance from the center of the gate portion.

4. A method of manufacturing a resin part, the resin part comprising a molded main body that has a plate shape with a longitudinal direction and is constituted of an injection-molded product,
the method comprising an injection molding step in which the molded main body is injection-molded by a molding apparatus,
the molding apparatus comprising a metal mold corresponding to the molded main body and an injection gate through which resin is injected into the metal mold, wherein in the metal mold, the injection gate is located at a position corresponding to an end face part of the molded main body to cross a position corresponding to a center of gravity of the molded main body, the end face part of the molded main body extending in the longitudinal direction of the molded main body.

5. The method as set forth in claim 4 , wherein a width Wg of the injection gate is larger than or equal to ⅛ of and smaller than or equal to ½ of a maximum length W of the molded main body in the longitudinal direction.

6. The method as set forth in claim 4 , wherein in the injection molding step, a gate-cut operation of closing the injection gate is performed, immediately after completion of the injection of the resin into the metal mold, in a state where a viscosity of the resin in the metal mold is low.

7. The method as set forth in claim 6 , wherein in the metal mold of the molding apparatus, there is provided a movable insert to exert, on the side of a surface of the molded main body on an opposite side to a surface of the molded main body which requires surface accuracy, a pressure-application force to the resin in the metal mold, and
in the injection molding step, a pressure-application operation of causing the movable insert to operate is performed immediately after the gate-cut operation is performed.

8. The method as set forth in claim 7 , wherein the pressure-application operation is performed by moving the movable insert inside the metal mold at a set stroke.

Assignees

• Denso Corp

Inventors

• Yoshimura Yohei
• Kusano Takeshi
• Fukuda Kentaro
• Suzuki Mitsuhiro

Classifications

• B29C45/56 Primary

  using mould parts movable during or after injection, e.g. injection-compression moulding {(B29C45/1705 and B29C45/572 take precedence)} · CPC title

• B29C45/2708 Primary

  Gates (B29C45/2703 takes precedence) · CPC title

• B29C45/38

  Cutting-off equipment for sprues or ingates · CPC title

• B29C2045/2714

  elongated, e.g. film-like, annular · CPC title

• B29C2793/009

  after shaping · CPC title