Coil device

Patent metadata

Field	Value
Publication number	US-11948717-B2
Application number	US-202017002094-A
Country	US
Kind code	B2
Filing date	Aug 25, 2020
Priority date	Aug 30, 2019
Publication date	Apr 2, 2024
Grant date	Apr 2, 2024

Abstract

A coil device includes: a drum core having first and second flange portions and a winding core portion therebetween; a coil wound around the core portion; a plate core connected to first and second flange portions first and second flange surfaces at a first direction side; a first electrode terminal on the first flange portion, one coil end portion electrically connected on the first electrode terminal; and a second electrode terminal on the second flange portion, the other coil end portion electrically connected on the second electrode terminal. The plate core has a first and second projecting portions respectively protruding toward the first and second flange surfaces and having first and second flat surfaces facing the first and second flange surfaces. The drum core and the plate core are connected by abutting and bonding the first and second flange surfaces against the first and second flat surfaces.

First claim

What is claimed is:

1. A coil device comprising:
a drum core, the drum core comprising:
a first flange portion having a first flange surface;
a second flange portion having a second flange surface; and
a winding core portion disposed between the first and second flange portions;

a coil wound around the winding core portion;
a plate core connected to the first flange surface at a first direction side and the second flange surface at the first direction side, the plate core comprising:
a first projecting portion protruding toward the first flange surface and having a first flat surface facing the first flange surface;
a second projecting portion protruding toward the second flange surface and having a second flat surface facing the second flange surface;
a first wall surface extending from the first flat surface in a direction away from the first flange surface, the first wall surface having a first inner wall surface extending from the first flat surface at a side close to the second flat surface; and
a second wall surface extending from the second flat surface in a direction away from the second flange surface, the second wall surface having a second inner wall surface extending from the second flat surface at a side close to the first flat surface;

a first electrode terminal provided on the first flange portion, one end portion of the coil being electrically connected on the first electrode terminal;
a second electrode terminal provided on the second flange portion, another end portion of the coil being electrically connected on the second electrode terminal;
a first cured-adhesive portion bonding the first flange surface and the first flat surface that is also in contact with the first wall surface, the first cured-adhesive portion being in contact with the first inner wall surface; and
a second cured-adhesive portion bonding the second flange surface and the second flat surface that is also in contact with the second wall surface, the second cured-adhesive portion being in contact with the second inner wall surface,
wherein the drum core and the plate core are connected by abutting and bonding the first flange surface against the first flat surface and by abutting and bonding the second flange surface against the second flat surface.

2. The coil device according to claim 1 , wherein the plate core includes metal particles.

3. The coil device according to claim 2 , wherein the drum core is a ferrite core.

4. The coil device according to claim 1 , wherein a length of the plate core is shorter than a length of the drum core along a winding axis direction.

Assignees

• Tdk Corp

Inventors

• Shinohara Ryoei
• Arasawa Takashi
• Kawasaki Yoshihiro
• Nishimura Munehito

Classifications

• H01F27/24 Primary

  Magnetic cores · CPC title

• H01F17/045

  with core of cylindric geometry and coil wound along its longitudinal axis, i.e. rod or drum core · CPC title

• H01F27/263 Primary

  Fastening parts of the core together · CPC title

• H01F27/29

  Terminals; Tapping arrangements {for signal inductances} · CPC title

• H01F27/292

  Surface mounted devices · CPC title