Control method for fuel cell system, and fuel cell system

Patent metadata

Field	Value
Publication number	US-11938840-B2
Application number	US-201917765980-A
Country	US
Kind code	B2
Filing date	Oct 4, 2019
Priority date	Oct 4, 2019
Publication date	Mar 26, 2024
Grant date	Mar 26, 2024

Abstract

A control method includes acquiring the operation stop request of the fuel cell system, acquiring a next vehicle operation start timing, and calculating a first energy cost and a second energy cost at a predetermined timing after acquiring the operation stop request and the next vehicle operation start timing. The first energy cost is an energy cost required from the predetermined timing to completion of warming up of the fuel cell when a warm-up control is executed using the heater in accordance with the next vehicle operation start timing after the stop control is executed. The second energy cost is an energy cost required when an operation of the fuel cell is continued so as to maintain a temperature of the fuel cell at a warm-up temperature from the predetermined timing to the next vehicle operation start timing. The control method includes continuing the operation of the fuel cell such that the temperature of the fuel cell is maintained at the warm-up temperature while the first energy cost is larger than the second energy cost after the operation stop request is acquired.

First claim

The invention claimed is:

1. A control method for a fuel cell system for a vehicle including a fuel cell and a heater configured to warm up the fuel cell, the method comprising:
executing a stop control of the fuel cell system when an operation stop request of the fuel cell system is received;
determining, after the operation stop request is received, whether a next operation start time of the vehicle has been set;
calculating a first energy cost and a second energy cost at predetermined intervals, in response to determining that the next operation start time of the vehicle has been set, wherein:
the first energy cost is an energy cost required in a case where the fuel cell stops operation at a present time and a warm-up of the fuel cell using the heater is performed prior to the next operation start time of the vehicle, and
the second energy cost is an energy cost required in a case where the fuel cell continues to operate to maintain a temperature of the fuel cell at a warm-up temperature from the present time until the next operation start time of the vehicle; and

controlling the fuel cell to continue operation to maintain the temperature of the fuel cell at the warm-up temperature as long as the first energy cost is larger than the second energy cost.

2. The control method for a fuel cell system according to claim 1 , further comprising:
starting the stop control when the first energy cost becomes equal to or less than the second energy cost.

3. The control method for a fuel cell system according to claim 1 , wherein:
a pre-start temperature which is a temperature of the fuel cell at a start time of the warm-up of the fuel cell prior to the next operation start time of the vehicle is calculated based on a stop time from the present time until starting of the warm-up of the fuel cell and a temperature of the fuel cell at the present time, and the first energy cost is calculated based on the pre-start temperature.

4. The control method for a fuel cell system according to claim 1 , wherein:
the fuel cell is provided in the form of a fuel cell stack comprising a plurality of unit cells;
a stack electricity output quantity of the fuel cell stack is calculated by multiplying an electricity generation output of the fuel cell stack and a duration from the present time to the next operation start time of the vehicle, and
the second energy cost is calculated based on the stack electricity output quantity and electricity conversion efficiency of the fuel cell system.

5. The control method for a fuel cell system according to claim 1 , wherein:
the fuel cell system further includes a battery as a vehicle power supply, and a charging connector configured to be connected to a charging unit of an external charger,
the battery is configured to be charged by at least one of a fuel cell stack and the external charger, and
the control method further comprises:
determining whether the battery is charged by the external charger; and
in response to determining that the battery is charged by the external charger:
calculating a third energy cost required when the battery is charged to a target charge quantity by the external charger;
controlling the fuel cell to continue operation to maintain the temperature of the fuel cell at the warm-up temperature as long as a sum of the first energy cost and the third energy cost is larger than the second energy cost.

6. The control method for a fuel cell system according to claim 5 , wherein:
an electricity output quantity of the fuel cell is calculated by multiplying an electricity generation output of the fuel cell and a duration from the present time to the next operation start time of the vehicle, and
the third energy cost is calculated based on the target charge quantity of the battery and the electricity output quantity of the fuel cell.

7. The control method for a fuel cell system according to claim 1 , wherein:
the fuel cell is provided in the form of a fuel cell stack comprising a plurality of unit cells;
the fuel cell system further includes a battery as a vehicle power supply and a charging connector configured to be connected to a charging unit of an external charger,
the battery is configured to be charged by at least one of the fuel cell stack and the external charger, and
the method further comprises:
determining whether the battery is charged by the external charger; and
in response to determining that the battery is charged by the external charger:
setting, when the operation stop request is received, a plurality of different electricity generation durations during which electricity generation by the fuel cell stack is performed in a state where the fuel cell system is connected to the external charger;
sequentially selecting one of the plurality of the different electricity generation durations as a selected electricity generation duration;
calculating a sum of a fourth energy cost, a fifth energy cost, and a sixth energy cost as a total energy cost for the selected electricity generation duration, wherein:
the fourth energy cost is an energy cost required when the stop control is started after the selected electricity generation duration is elapsed until the warm-up of the fuel cell stack using the heater is completed prior to the next operation start time of the vehicle,
the fifth energy cost is an energy cost required by the fuel cell stack to generate electricity during the selected electricity generation duration, and
the sixth energy cost is an energy cost required when the battery is charged to a target charge quantity by the external charger;

selecting a smallest energy cost electricity generation duration with which a sum of the fourth energy cost, the fifth energy cost, and the sixth energy cost becomes a smallest value; and
continuing the operation of the fuel cell stack such that the temperature of the fuel cell stack is maintained at the warm-up temperature from when the stop request is received until the smallest energy cost electricity generation duration is elapsed, and starting the stop control after the smallest energy cost electricity generation duration is elapsed.

8. A fuel cell system for a vehicle comprising:
a fuel cell;
a heater configured to warm up the fuel cell; and
a controller configured to execute an operation stop control of the fuel cell when an operation stop request of the fuel cell is received, wherein
the controller is further configured to:
determine, after the operation stop request is received, if a next operation start time of the vehicle has been set;
calculate a first energy cost and a second energy cost at predetermined intervals if the next operation start time of the vehicle has been set, wherein
the first energy cost is an energy cost required in a case where the fuel cell stops operation at a present time and a warm-up of the fuel cell using the heater is performed prior to the next operation start time of the vehicle, and
the second energy cost is an energy cost required in a case where the fuel cell continues to operate to maintain a temperature of the fuel cell at a warm-up temperature from the present time until the next operation start time of the vehicle; and

control the fuel cell to continue operation to maintain the temperature of the fuel cell at the warm-up temperature as long as the first energy cost is larger than the second energy cost.

Assignees

• Nissan Motor
• Renault Sas

Inventors

• Fukushima Eisuke
• Takeda Hiroshi
• Chikugo Hayato

Classifications

• Y02T90/40

  Application of hydrogen technology to transportation, e.g. using fuel cells · CPC title

• B60L58/34 Primary

  by heating · CPC title

• H01M8/04303

  applied during shut-down · CPC title

• H01M8/0432

  Temperature; Ambient temperature · CPC title

• H01M8/04701

  Temperature · CPC title