Bone anchors and surgical instruments with integrated guide tips

Patent metadata

Field	Value
Publication number	US-11937857-B2
Application number	US-202217955958-A
Country	US
Kind code	B2
Filing date	Sep 29, 2022
Priority date	Mar 14, 2013
Publication date	Mar 26, 2024
Grant date	Mar 26, 2024

Abstract

Bone anchors and surgical instruments (e.g., bone taps, drivers, etc.) are disclosed herein that include integrated guide tips. Use of these anchors or instruments can eliminate one or more of the steps in a conventional bone anchor installation procedure, improving surgical efficiency and safety. For example, a surgical instrument can include a guide projection configured for insertion through a cannulation formed in a bone anchor when the surgical instrument is coupled to the bone anchor. The surgical instrument can also include various mechanisms for adjusting the position of the guide projection relative to the bone anchor. The guide projection can replace the needle, stylet, and guidewire used in typical insertion procedures. The bone anchor can also include integrated tapping features to eliminate the need for a separate bone tap instrument. Thus, in some embodiments, targeting, tapping, and driving the bone anchor can be performed in a single step.

First claim

The invention claimed is:

1. A driver instrument, comprising:
an elongate body that extends from a proximal end to a distal end and defines a central axial lumen therebetween;
a receiving portion formed at the proximal end of the elongate body;
an engagement portion formed at the distal end of the elongate body that is configured to engage a bone anchor assembly;
a stylus comprising a guide projection that is configured to be received through the central axial lumen and be axially translatable proximally or distally relative to the elongate body such that, when the engagement portion is engaged with a bone anchor assembly, the stylus is axially translatable between at least a first position in which a distal end of the guide projection protrudes from a distal tip of the bone anchor assembly and a second position in which the distal end of the guide projection does not protrude from the distal tip of the bone anchor assembly;
a threaded portion disposed proximal to the stylus and configured to engage a corresponding threaded portion of the central axial lumen of the elongate body to secure the stylus to the elongate body; and
a proximal handle portion disposed adjacent to the threaded portion and configured to move relative to the elongate body to axially translate the stylus, the proximal handle portion receiving a portion of the receiving portion therethrough.

2. The driver of claim 1 , wherein the proximal handle portion comprises a collar having an opening formed therein configured to receive the elongate body therethrough.

3. The driver of claim 1 , wherein the guide projection is formed integrally with the stylus or is selectively coupled thereto using a snap-fit or threaded coupling.

4. The driver of claim 1 , wherein the guide projection extends beyond the distal tip of the bone anchor assembly by a distance between about 0.1 mm and about 100 mm.

5. The driver of claim 4 , wherein the guide projection extends for approximately a range of about 20 mm to about 25 mm beyond the distal tip of the bone anchor assembly.

6. The driver of claim 1 , wherein an amount that the guide projection protrudes from the distal end of the bone anchor assembly is based on one or more of length of the bone anchor, an anatomy of a patient, a location at which the bone anchor assembly is to be positioned, or a type of procedure in which the bone anchor assembly is involved.

7. The driver of claim 1 , further comprising a stop configured to limit a degree to which the stylus is advanced in the distal direction to prevent over-insertion of the stylus.

8. The driver of claim 7 , wherein the stop comprises a shoulder that prevents the guide projection from advancing beyond a predetermined distance beyond the distal tip of the bone anchor assembly.

9. The driver of claim 1 , further comprising a handle located at the proximal end of the elongate body to facilitate grasping of the driver instrument.

10. The driver of claim 1 , wherein the engagement portion further comprises a threaded surface configured to engage corresponding threads of the bone anchor assembly.

11. The driver of claim 10 , wherein the engagement portion further comprises a tip disposed distally of the threaded surface configured to engage a drive socket or a proximal surface of the bone anchor.

12. The driver of claim 11 , wherein the tip has a diameter that is smaller than a diameter of the threaded portion.

13. A surgical method, comprising:
making an incision to a target site within a patient;
advancing a bone anchor assembly through the incision, the bone anchor assembly being coupled to an inserter instrument having:
an elongate body that extends from a proximal end to a distal end and defines a central axial lumen therebetween;
an engagement portion formed at the distal end of the elongate body that is configured to engage a bone anchor assembly;
a stylus having a guide projection that is configured to be received through the central axial lumen and extend through the bone anchor assembly to be axially translatable between at least a first position in which a distal end of the guide projection protrudes from a distal tip of the bone anchor assembly and a second position in which the distal end of the guide projection does not protrude from the distal tip of the bone anchor assembly; and
a collar disposed around the elongate body that moves relative to the elongate body to engage the elongate body and actuate the stylus to translate axially, the collar being disposed distal to a proximal-most end of the stylus;

positioning the bone anchor assembly at the target site such that a distal end of the guide projection is positioned against a bone surface at the target site;
distally tapping the inserter instrument to dock the guide projection in the bone surface; and
rotating the inserter instrument to advance the bone anchor assembly into the bone.

14. The method of claim 13 , further comprising adjusting a position of the stylus relative to the bone anchor assembly to the first position.

15. The method of claim 13 , wherein the guide projection is docked to the bone surface under fluoroscopic guidance.

16. The method of claim 13 , further comprising, before or after advancing the bone anchor assembly into the bone, sliding one or more bone anchor extensions coaxially over the elongate body for coupling to a receiver member of the bone anchor assembly.

17. The method of claim 13 , further comprising manipulating the collar to allow advancement of the stylus through the elongate body while grasping the elongate body to provide a countertorque thereto.

18. The method of claim 13 , wherein an amount that the distal end of the guide projection protrudes from the distal tip of the bone anchor assembly is based on one or more of a length of the bone anchor, an anatomy of a patient, a location at which the bone anchor assembly is to be positioned, or a type of procedure in which the bone anchor assembly is involved.

19. The method of claim 13 , further comprising rotating the elongate body relative to the stylus to withdraw the guide projection from the bone anchor assembly at the same rate as the bone anchor assembly is advanced into the bone.

20. The method of claim 13 , further comprising adjusting a stop based on a length of the bone anchor assembly to be installed, such that the guide projection cannot advance more than a predetermined distance beyond the distal tip of the bone anchor assembly.

21. A driver instrument, comprising:
an elongate body that extends from a proximal end to a distal end and defines a central axial lumen therebetween;
a receiving portion formed at the proximal end of the elongate body;
an engagement portion formed at the distal end of the elongate body that is configured to engage a bone anchor assembly;
a stylus comprising a guide projection that is configured to be received through the central axial lumen and be axially translatable proximally or distally relative to the elongate body such that, when the engagement portion is engaged with a bone anchor assembly, the stylus is axially translatable between at least a first position in which a distal end of the guide projection protrudes from a distal tip of the bone anchor assembly and a second position in which the distal end of the guide projection does not protrude from the distal tip of the bone anchor assembly; and
a collar having an opening formed therein configured to receive the elongate body therethrough;
wherein the collar is rotatable relative to the

Assignees

• Depuy Synthes Products Inc

Inventors

• Ramsay Christopher
• Divincenzo John
• Pavento Nicholas

Classifications

• A61B17/7082 Primary

  for driving, i.e. rotating, screws or screw parts specially adapted for spinal fixation, e.g. for driving polyaxial or tulip-headed screws · CPC title

• A61B17/1655

  for tapping · CPC title

• A61B17/7076

  for driving, positioning or assembling spinal clamps or bone anchors specially adapted for spinal fixation · CPC title

• A61B17/7092

  for checking pedicle hole has correct depth or has an intact wall (pedicle drill depth limiters A61B17/1626) · CPC title

• A61B17/8635

  Tips of screws · CPC title