Bone anchors and surgical instruments with integrated guide tips

Patent metadata

Field	Value
Publication number	US-9433445-B2
Application number	US-201313804012-A
Country	US
Kind code	B2
Filing date	Mar 14, 2013
Priority date	Mar 14, 2013
Publication date	Sep 6, 2016
Grant date	Sep 6, 2016

Abstract

Bone anchors and surgical instruments (e.g., bone taps, drivers, etc.) are disclosed herein that include integrated guide tips. Use of these anchors or instruments can eliminate one or more of the steps in a conventional bone anchor installation procedure, improving surgical efficiency and safety. For example, a surgical instrument can include a guide projection configured for insertion through a cannulation formed in a bone anchor when the surgical instrument is coupled to the bone anchor. The surgical instrument can also include various mechanisms for adjusting the position of the guide projection relative to the bone anchor. The guide projection can replace the needle, stylet, and guidewire used in typical insertion procedures. The bone anchor can also include integrated tapping features to eliminate the need for a separate bone tap instrument. Thus, in some embodiments, targeting, tapping, and driving the bone anchor can be performed in a single step.

First claim

What is claimed is:

1. An instrument for driving a bone anchor assembly into bone, the instrument comprising:
an elongate body having proximal and distal ends;
a handle portion formed at the proximal end of the elongate body;
an engagement portion formed at the distal end of the elongate body, the engagement portion being configured to engage a corresponding engagement portion on a bone anchor assembly;
a guide projection formed at a distal end of a stylus positionable within a central lumen of the elongate body such that the guide projection extends distally from the engagement portion, the guide projection being configured for insertion through a cannulation formed in a shank of the bone anchor assembly, the stylus being configured to mechanically engage at least one of the handle portion and the elongate body to maintain an axial position of the stylus relative to the elongate body; and
a collar disposed around the handle portion and defining a recess in which a proximal end of the handle portion is received, the collar being longitudinally slidable along an exterior surface of the handle portion between at least a first position in which the collar holds a lock ball in engagement with the stylus to restrict longitudinal translation of the stylus relative to the handle portion and a second position in which the collar does not hold the lock ball in engagement with the stylus, an exterior surface of the collar comprising an outermost surface of the instrument.

2. The instrument of claim 1 , wherein the engagement portion comprises a threaded region configured to engage a corresponding threaded portion on a rod-receiving member of a bone anchor assembly.

3. The instrument of claim 1 , wherein the stylus is axially translatable relative to the elongate body and is configured to translate relative to a bone anchor assembly when the engagement portion on the elongate body is coupled to an engagement portion on a bone anchor assembly.

4. The instrument of claim 1 , wherein, when the engagement portion on the elongate body is coupled to an engagement portion on a bone anchor assembly, the stylus is configured to axially translate between at least a first position in which a distal end of the guide projection protrudes from a distal end of a shank of the bone anchor assembly, and a second position in which the distal end of the guide projection does not protrude from the distal end of the shank of the bone anchor assembly.

5. The instrument of claim 1 , wherein the stylus includes a proximal handle portion that is rotatable relative to the handle portion of the elongate body.

6. The instrument of claim 1 , wherein the stylus includes a proximal handle portion and wherein a length of the guide projection extending distally from the handle portion is adjustable.

7. The instrument of claim 6 , wherein the handle portion of the stylus includes a release button movable between a first position in which the release button engages the guide projection to fix an axial position of the guide projection relative to the handle portion of the stylus, and a second position in which the release button does not engage the guide projection and the axial position of the guide projection relative to the handle portion of the stylus is freely-adjustable.

8. The instrument of claim 1 , wherein when the collar is in the first position, the stylus can translate axially relative to the elongate body only when the stylus is rotated relative to the elongate body and, when the collar is in the second position, the stylus is free to translate axially relative to the elongate body without being rotated relative to the elongate body.

9. The instrument of claim 8 , further comprising a spring configured to bias the collar towards the first position.

10. The instrument of claim 8 , wherein the collar retains the lock ball in an opening formed in the handle portion.

11. The instrument of claim 1 , wherein when the collar is in the first position, the stylus cannot translate axially relative to the elongate body and, when the collar is in the second position, the stylus is free to translate axially relative to the elongate body.

12. The instrument of claim 11 , further comprising a spring configured to bias the collar towards the first position.

13. The instrument of claim 11 , wherein the collar retains the lock ball in an opening formed in the handle portion.

14. The instrument of claim 13 , wherein:
when the collar is disposed in the first position, a first portion of an interior surface of the collar is positioned adjacent to the opening formed in the handle portion, the first portion being configured to hold the lock ball in a position in which at least a portion of the lock ball extends into the central lumen of the elongate body to engage the stylus; and
when the collar is disposed in the second position, a second portion of the interior surface of the collar is positioned adjacent to the opening formed in the handle portion, the second portion being configured to allow the lock ball to move radially outward from the central lumen of the elongate body to disengage the stylus.

15. The instrument of claim 1 , further comprising a bone anchor assembly having a shank portion with a proximal threaded region and a distal threaded region, wherein the distal threaded region has a major diameter that is less than a major diameter of the proximal threaded region, such that the bone anchor assembly is configured to be self-tapping.

16. A system comprising:
a bone anchor assembly having a threaded shank; and
an instrument for driving the bone anchor assembly into bone, the instrument comprising:
an elongate body having proximal and distal ends;
a handle formed at the proximal end of the elongate body;
an engagement portion formed at the distal end of the elongate body, the engagement portion being configured to engage a corresponding engagement portion of the bone anchor assembly; and
a stylus having a threaded proximal portion configured to engage a corresponding threaded portion of the handle and a guide projection extending distally from the threaded proximal portion, the guide projection being positionable within a central lumen of the elongate body such that the guide projection extends distally from the engagement portion and through a cannulation formed in the shank of the bone anchor assembly when the bone anchor assembly is coupled to the engagement portion,

wherein the pitch of the threaded proximal portion of the stylus is the same as the pitch of the threaded shank of the bone anchor assembly such that, when the engagement portion of the elongate body is coupled to the engagement portion of the bone anchor assembly, rotation of the elongate body relative to the stylus is effective to withdraw the guide projection from the bone anchor assembly at the same rate as the bone anchor assembly is advanced into the bone.

17. An instrument for use in cooperation with a driver shaft to advance a bone anchor assembly into bone, the instrument comprising:
a handle configured to be coupled to a proximal end of the driver shaft;
a stylus having a guide projection formed at a distal end thereof, the stylus being disposable within a lumen extending through the handle and being configured to be disposed through a lumen in a driver shaft coupled to the handle such that the guide projection is configured to extend through a cannulation formed in a bone anchor assembly when the bone anchor assembly is coupled to a distal end of the driver shaft; and
a collar disposed around the handle and defining a recess in which a prox

Assignees

• Depuy Synthes Products Inc

Inventors

• Ramsay Christopher
• Divincenzo John
• Pavento Nicholas

Classifications

• A61B17/8897

  Guide wires or guide pins · CPC title

• A61B17/7082 Primary

  for driving, i.e. rotating, screws or screw parts specially adapted for spinal fixation, e.g. for driving polyaxial or tulip-headed screws · CPC title

• A61B17/8635

  Tips of screws · CPC title

• A61B2017/00469

  for insertion of instruments, e.g. guide wire, optical fibre · CPC title

• A61B17/7092

  for checking pedicle hole has correct depth or has an intact wall (pedicle drill depth limiters A61B17/1626) · CPC title