Method for manufacturing positive electrode active material, and lithium ion battery

Patent metadata

Field	Value
Publication number	US-11936043-B2
Application number	US-202117224229-A
Country	US
Kind code	B2
Filing date	Apr 7, 2021
Priority date	May 18, 2016
Publication date	Mar 19, 2024
Grant date	Mar 19, 2024

Abstract

A composite oxide with high diffusion rate of lithium is provided. Alternatively, a lithium-containing complex phosphate with high diffusion rate of lithium is provided. Alternatively, a positive electrode active material with high diffusion rate of lithium is provided. Alternatively, a lithium ion battery with high output is provided. Alternatively, a lithium ion battery that can be manufactured at low cost is provided. A positive electrode active material is formed through a first step of mixing a lithium compound, a phosphorus compound, and water, a second step of adjusting pH by adding a first aqueous solution to a first mixed solution formed in the first step, a third step of mixing an iron compound with a second mixed solution formed in the second step, a fourth step of performing heat treatment under a pressure more than or equal to 0.1 MPa and less than or equal to 2 MPa at a highest temperature more than 100° C. and less than or equal to 119° C. on a third mixed solution formed in the third step with a pH of more than or equal to 3.5 and less than or equal to 5.0.

First claim

What is claimed is:

1. A method for manufacturing a positive electrode active material comprising lithium, phosphorus, iron, and oxygen, comprising steps of:
forming a first mixed solution by mixing a lithium compound, a phosphorus compound, and a first solvent;
forming a second mixed solution by adjusting pH by adding a first aqueous solution to the first mixed solution;
forming a third mixed solution by mixing an iron compound with the second mixed solution after the step of forming the second mixed solution;
forming a fourth mixed solution by mixing the third mixed solution and a second solvent after the step of forming the third mixed solution; and
performing heat treatment on the fourth mixed solution at a temperature higher than or equal to 100° C. and lower than or equal to 350° C.,
wherein a pH of the fourth mixed solution is more than or equal to 3.0 and less than or equal to 6.0, and
wherein the positive electrode active material comprises a crystal structure belonging to a space group Pnma.

2. The method for manufacturing a positive electrode active material according to claim 1 , wherein the first solvent comprises water.

3. The method for manufacturing a positive electrode active material according to claim 1 , wherein a pH of the third mixed solution is more than or equal to 3.5 and less than or equal to 5.0.

4. The method for manufacturing a positive electrode active material according to claim 1 , wherein a highest temperature in the heat treatment is more than 100° C. and less than or equal to 119° C.

5. The method for manufacturing a positive electrode active material according to claim 1 , wherein the heat treatment is performed for more than or equal to 0.5 hours and less than or equal to 24 hours.

6. The method for manufacturing a positive electrode active material according to claim 1 ,
wherein the lithium compound is a lithium chloride,
wherein the first aqueous solution is alkaline, and
wherein a base included in the first aqueous solution is ammonia or organic amine.

7. The method for manufacturing a positive electrode active material according to claim 1 , wherein the third mixed solution is formed in an air atmosphere.

8. A method for manufacturing a positive electrode active material comprising lithium, phosphorus, iron, and oxygen, comprising steps of:
forming a first mixed solution by mixing a lithium compound, a phosphorus compound, and a first solvent;
forming a second mixed solution by adjusting pH by adding a first aqueous solution to the first mixed solution;
forming a third mixed solution by mixing an iron compound with the second mixed solution after the step of forming the second mixed solution;
forming a fourth mixed solution by mixing the third mixed solution and a second solvent after the step of forming the third mixed solution; and
performing heat treatment on the fourth mixed solution at a temperature higher than or equal to 100° C. and lower than or equal to 350° C.,
wherein a pH of the fourth mixed solution is more than or equal to 3.0 and less than or equal to 6.0, and
wherein the positive electrode active material comprises an olivine structure.

9. The method for manufacturing a positive electrode active material according to claim 8 , wherein the first solvent comprises water.

10. The method for manufacturing a positive electrode active material according to claim 8 , wherein a pH of the third mixed solution is more than or equal to 3.5 and less than or equal to 5.0.

11. The method for manufacturing a positive electrode active material according to claim 8 , wherein a highest temperature in the heat treatment is more than 100° C. and less than or equal to 119° C.

12. The method for manufacturing a positive electrode active material according to claim 8 , wherein the heat treatment is performed for more than or equal to 0.5 hours and less than or equal to 24 hours.

13. The method for manufacturing a positive electrode active material according to claim 8 ,
wherein the lithium compound is a lithium chloride,
wherein the first aqueous solution is alkaline, and
wherein a base included in the first aqueous solution is ammonia or organic amine.

14. The method for manufacturing a positive electrode active material according to claim 8 , wherein the third mixed solution is formed in an air atmosphere.

Assignees

• Semiconductor Energy Lab

Inventors

• Miwa Takuya
• Yoneda Yumiko
• Oguni Teppei

Classifications

• H01M4/5825 Primary

  Oxygenated metallic salts or polyanionic structures, e.g. borates, phosphates, silicates, olivines · CPC title

• C01B25/45

  containing plural metal, or metal and ammonium · CPC title

• C01P2002/72

  by d-values or two theta-values, e.g. as X-ray diagram · CPC title

• C01P2004/03

  obtained by SEM · CPC title

• C01P2004/62

  Submicrometer sized, i.e. from 0.1-1 micrometer · CPC title