Battery thermal management with large area planar heat pipes

Patent metadata

Field	Value
Publication number	US-11877423-B2
Application number	US-202017065782-A
Country	US
Kind code	B2
Filing date	Oct 8, 2020
Priority date	Oct 8, 2020
Publication date	Jan 16, 2024
Grant date	Jan 16, 2024

Abstract

A thermal management system to cool one or more battery packs of a battery system may include a heat pipe arrangement that includes a plurality of heat pipes, having a planar configuration, in thermal contact with the one or more battery packs to draw heat therefrom, and a heat sink arrangement that includes a plurality of heat sinks, in thermal contact with two or more edges of the heat pipe arrangement, to dissipate heat away from the heat pipe arrangement.

First claim

What is claimed is:

1. A battery system, comprising:
one or more battery packs; and
a thermal management system to cool the one or more battery packs, the thermal management system including:
a heat pipe arrangement that includes a plurality of heat pipes, having a planar configuration, in thermal contact with and between the one or more battery packs to draw heat therefrom, wherein the heat pipe further includes two opposite sides connecting an outer planar surface and an opposing outer planar surface; and
a heat sink arrangement that includes a plurality of heat sinks that include a liquid in thermal contact with two or more edges of the heat pipe arrangement, to dissipate heat away from the heat pipe arrangement, wherein a first pair of the plurality of heat sinks is arranged spaced apart and coplanar on the outer planar surface of the heat pipe, and a second pair of the plurality of heat sinks is arranged spaced apart, and coplanar on the opposing outer planar surface of the heat pipe, and wherein the heat sink extends along surfaces of the two opposite sides, the outer planar surface, and the opposing outer planar surface.

2. The battery system of claim 1 , wherein the heat pipe arrangement comprises:
one or more first heat pipes in thermal contact with the one or more battery packs at a first thermal contact region; and
one or more second heat pipes in thermal contact with the one or more battery packs at a second thermal contact region opposite to the first thermal contact region.

3. The battery system of claim 2 , wherein the heat sink arrangement comprises:
one or more first liquid cold plates in thermal contact with the one or more first heat pipes at a third thermal contact region; and
one or more second liquid cold plates in thermal contact with the one or more first heat pipes at a fourth thermal contact region.

4. The battery system of claim 3 , wherein the heat sink arrangement comprises:
one or more third liquid cold plates in thermal contact with the one or more first heat pipes at a fifth thermal contact region opposite to the third thermal contact region; and
one or more fourth liquid cold plates in thermal contact with the one or more first heat pipes at a sixth thermal contact region opposite to the fourth thermal contact region.

5. The battery system of claim 4 , wherein:
the one or more third liquid cold plates have a greater cooling performance than the one or more first cold plates, and
the one or more fourth liquid cold plates have a greater cooling performance than the one or more second cold plates.

6. The battery system of claim 2 , wherein the heat sink arrangement comprises:
one or more fifth liquid cold plates in thermal contact with the one or more second heat pipes at a seventh thermal contact region; and
one or more sixth liquid cold plates in thermal contact with the one or more second heat pipes at an eighth thermal contact region.

7. The battery system of claim 6 , wherein the heat sink arrangement comprises:
one or more seventh liquid cold plates in thermal contact with the one or more second heat pipes at a ninth thermal contact region opposite to the seventh thermal contact region; and
one or more eight liquid cold plates in thermal contact with the one or more second heat pipes at a tenth thermal contact region opposite to the eighth thermal contact region.

8. The battery system of claim 6 , wherein:
the one or more fifth liquid cold plates have a greater cooling performance than the one or more first seventh plates, and
the one or more sixth liquid cold plates have a greater cooling performance than the one or more eight cold plates.

9. The battery system of claim 1 , wherein:
the first pair of heat sinks are in contact with a first battery pack; and
the second pair of heat sinks are in contact with a second battery pack.

10. A thermal management system to cool one or more battery packs of a battery system, the thermal management system comprising:
a heat pipe arrangement that includes a plurality of heat pipes, having a planar configuration, in thermal contact with and between the one or more battery packs to draw heat therefrom, wherein the heat pipe further includes two opposite sides connecting an outer planar surface and an opposing outer planar surface; and
a heat sink arrangement that includes a plurality of heat sinks that include a liquid in thermal contact with two or more edges of the heat pipe arrangement, to dissipate heat away from the heat pipe arrangement, wherein a first pair of the plurality of heat sinks is arranged spaced apart and coplanar on the outer planar surface of the heat pipe, and a second pair of the plurality of heat sinks is arranged spaced apart, and coplanar on the opposing outer planar surface of the heat pipe, and wherein the heat sink extends along surfaces of the opposite sides, the outer planar surface, and the opposing outer planar surface.

11. The thermal management system of claim 10 , wherein the heat pipe arrangement comprises:
one or more first heat pipes in thermal contact with the one or more battery packs at a first thermal contact region; and
one or more second heat pipes in thermal contact with the one or more battery packs at a second thermal contact region opposite to the first thermal contact region.

12. The thermal management system of claim 11 , wherein the heat sink arrangement comprises:
one or more first liquid cold plates in thermal contact with the one or more first heat pipes at a third thermal contact region; and
one or more second liquid cold plates in thermal contact with the one or more first heat pipes at a fourth thermal contact region.

13. The thermal management system of claim 12 , wherein the heat sink arrangement comprises:
one or more third liquid cold plates in thermal contact with the one or more first heat pipes at a fifth thermal contact region opposite to the third thermal contact region; and
one or more fourth liquid cold plates in thermal contact with the one or more first heat pipes at a sixth thermal contact region opposite to the fourth thermal contact region.

14. The thermal management system of claim 13 , wherein:
the one or more third liquid cold plates have a greater cooling performance than the one or more first cold plates, and
the one or more fourth liquid cold plates have a greater cooling performance than the one or more second cold plates.

15. The thermal management system of claim 11 , wherein the heat sink arrangement comprises:
one or more fifth liquid cold plates in thermal contact with the one or more second heat pipes at a seventh thermal contact region; and
one or more sixth liquid cold plates in thermal contact with the one or more second heat pipes at an eighth thermal contact region.

16. The thermal management system of claim 15 , wherein the heat sink arrangement comprises:
one or more seventh liquid cold plates in thermal contact with the one or more second heat pipes at a ninth thermal contact region opposite to the seventh thermal contact region; and
one or more eight liquid cold plates in thermal contact with the one or more second heat pipes at a tenth thermal contact region opposite to the eighth thermal contact region.

17. The thermal management system of claim 16 , wherein:
the one or more fifth liquid cold plates have a greater cooling performance than the one or more first seventh plates, and
the one or more sixth liquid cold plates have a greater cooling performance than the one or more eight cold plates.

18. The thermal management system of c

Assignees

• Toyota Eng & Mfg North America
• Toyota Motor Co Ltd

Inventors

• Zhu Gaohua
• Shieh Tenghua Tom
• Fleming Evan B
• Minupuri Swetha
• Banerjee Debasish
• Sugiura Ryuta
• Suzuki Yusuke
• Tanaka Takayoshi
• Tofukuji Satoko

Classifications

• H05K7/20281 Primary

  Thermal management, e.g. liquid flow control · CPC title

• H01M10/613 Primary

  Cooling or keeping cold · CPC title

• H01M10/617

  for achieving uniformity or desired distribution of temperature · CPC title

• H01M10/6552

  Closed pipes transferring heat by thermal conductivity or phase transition, e.g. heat pipes · CPC title

• H01M10/6556

  Solid parts with flow channel passages or pipes for heat exchange (closed pipes H01M10/6552) · CPC title