Power production with cogeneration of further products

Patent metadata

Field	Value
Publication number	US-11859517-B2
Application number	US-202017618196-A
Country	US
Kind code	B2
Filing date	Jun 12, 2020
Priority date	Jun 13, 2019
Publication date	Jan 2, 2024
Grant date	Jan 2, 2024

Abstract

The present disclosure relates to cogeneration of power and one or more chemical entities through operation of a power production cycle and treatment of a stream comprising carbon monoxide and hydrogen. A cogeneration process can include carrying out a power production cycle, providing a heated stream comprising carbon monoxide and hydrogen, cooling the heated stream comprising carbon monoxide and hydrogen against at least one stream in the power production cycle so as to provide heating to the power production cycle, and carrying out at least one purification step so as to provide a purified stream comprising predominately hydrogen. A system for cogeneration of power and one or more chemical products can include a power production unit, a syngas production unit, one or more heat exchange elements configured for exchanging heat from a syngas stream from the syngas production unit to a stream from the power production unit, and at least one purifier element configured to separate the syngas stream into a first stream comprising predominately hydrogen and a second stream.

First claim

The invention claimed is:

1. A method for co-generation of power and one or more chemical products, the method comprising:
carrying out a power production cycle effective for generating power;
providing a heated stream comprising at least carbon monoxide and hydrogen;
cooling the heated stream comprising at least carbon monoxide and hydrogen such that heat therefrom is transferred to at least one stream in the power production cycle and a cooled stream comprising at least carbon monoxide and hydrogen is provided;
subjecting the cooled stream comprising at least carbon monoxide and hydrogen to one or more purification steps so as to provide a stream comprising predominately hydrogen and to provide a second stream that is a hydrogen-depleted stream; and
one or both of: passing at least a portion of the hydrogen-depleted stream to the power production cycle for combustion therein; and passing at least a portion of the hydrogen-depleted stream through a separation unit configured to separate carbon dioxide therefrom.

2. The method of claim 1 , wherein carrying out the power production cycle comprises carrying out a combustion step where fuel is combusted in the presence of a working fluid comprising CO 2 .

3. The method of claim 1 , wherein the heated stream comprising at least carbon monoxide and hydrogen is a syngas stream.

4. The method of claim 3 , wherein the syngas stream is formed in a syngas generation unit.

5. The method of claim 4 , wherein heat created in the power production cycle is transferred to the syngas generation unit.

6. The method of claim 1 , wherein heat from the heated stream comprising at least carbon monoxide and hydrogen is transferred to a stream of recycled CO 2 in the power production cycle.

7. The method of claim 1 , further comprising passing a portion of the cooled stream comprising at least carbon monoxide and hydrogen to the power production cycle for combustion therein.

8. The method of claim 1 , wherein the separation unit is a low temperature CO 2 separation unit configured to cool the at least a portion of the hydrogen-depleted stream to a temperature sufficient for separation of the carbon dioxide in a liquefied form, and optionally wherein the low temperature CO 2 separation unit is configured to cool the at least a portion of the hydrogen-depleted stream to a temperature that is about 2° C. to about 25° C. greater than a freezing temperature of the at least a portion of the hydrogen-depleted stream.

9. The method of claim 1 , further comprising combining at least a portion of the stream comprising predominately hydrogen with nitrogen from a nitrogen source under conditions effective to form ammonia.

10. The method of claim 9 , wherein the nitrogen source is an air separation unit, and optionally wherein oxygen from the air separation is utilized as an oxidant in one or both of the power production cycle and a syngas generation unit.

11. The method of claim 9 , further comprising combining carbon dioxide with at least a portion of the ammonia under conditions effective to form urea, and optionally wherein at least a portion of the carbon dioxide is withdrawn from the power production cycle.

12. The method of claim 1 , wherein a first portion of the hydrogen-depleted stream is passed to the power production cycle for combustion therein, and a second portion of the hydrogen-depleted stream is passed through a separation unit configured to separate carbon dioxide therefrom.

13. A system for co-generation of power and one or more chemical products, the system comprising:
a power cycle unit configured for power generation;
a syngas generation unit effective for providing a heated syngas stream;
one or more heat exchange elements configured for exchanging heat from the heated syngas stream to at least one stream in the power cycle unit and providing a cooled syngas stream;
at least one separation unit configured to separate the cooled syngas stream into a first stream comprising predominately hydrogen and a second stream that is a hydrogen-depleted stream; and
one or more lines configured for passing at least a portion of the hydrogen-depleted stream to the power production cycle for combustion therein or configured for passing at least a portion of the hydrogen-depleted stream through a separation unit configured to separate carbon dioxide therefrom.

14. The system of claim 13 , further comprising an ammonia synthesis unit configured to receive at least a portion of the first stream comprising predominately hydrogen and to receive a stream comprising nitrogen and form a stream comprising ammonia.

15. The system of claim 14 , further comprising an air separation unit configured for providing oxygen to the power cycle and for providing the stream comprising nitrogen to the ammonia synthesis unit.

16. The system of claim 14 , further comprising a urea synthesis unit configured to receive at least a portion of the stream comprising ammonia and to receive a stream comprising carbon dioxide and form a stream comprising urea.

17. The system of claim 16 , further comprising a CO 2 separation unit configured to receive at least a portion of the second stream and provide the stream comprising carbon dioxide.

18. The system of claim 13 , wherein the at least one separation unit includes one or both of a membrane separator and a pressure swing adsorption unit.

19. A method for co-generation of power and one or more chemical products, the method comprising:
carrying out a power production cycle effective for generating power;
providing a heated stream comprising at least carbon monoxide and hydrogen;
cooling the heated stream comprising at least carbon monoxide and hydrogen such that heat therefrom is transferred to at least one stream in the power production cycle and a cooled stream comprising at least carbon monoxide and hydrogen is provided;
subjecting the cooled stream comprising at least carbon monoxide and hydrogen to one or more purification steps so as to provide a stream comprising predominately hydrogen; and
combining at least a portion of the stream comprising predominately hydrogen with nitrogen from a nitrogen source under conditions effective to form ammonia.

20. A system for co-generation of power and one or more chemical products, the system comprising:
a power cycle unit configured for power generation;
a syngas generation unit effective for providing a heated syngas stream;
one or more heat exchange elements configured for exchanging heat from the heated syngas stream to at least one stream in the power cycle unit and providing a cooled syngas stream;
at least one separation unit configured to separate the cooled syngas stream into a first stream comprising predominately hydrogen and a second stream; and
an ammonia synthesis unit configured to receive at least a portion of the first stream comprising predominately hydrogen and to receive a stream comprising nitrogen and form a stream comprising ammonia.

Assignees

• 8 Rivers Capital Llc

Inventors

• Lu Xijia
• Forrest Brock Alan
• Rafati Navid

Classifications

• F01K23/064 Primary

  in combination with an industrial process, e.g. chemical, metallurgical · CPC title

• C01B3/50 Primary

  Separation of hydrogen or hydrogen-containing gases from gaseous mixtures, e.g. purification · CPC title

• F01K7/06

  the engines being of multiple-inlet-pressure type (F01K7/02 takes precedence; the engines being only of turbine type F01K7/16; the engines using steam of critical or over-critical pressure F01K7/32; the engines being of extraction or non-condensing type F01K7/34) · CPC title

• F01K23/068

  in combination with an oxygen producing plant, e.g. an air separation plant · CPC title

• F01K25/103 Primary

  Carbon dioxide (F01K25/065 takes precedence) · CPC title