Systems and methods for particle sorting with automated adjustment of operational parameters

Patent metadata

Field	Value
Publication number	US-11858008-B2
Application number	US-202217706432-A
Country	US
Kind code	B2
Filing date	Mar 28, 2022
Priority date	Mar 26, 2021
Publication date	Jan 2, 2024
Grant date	Jan 2, 2024

Abstract

Systems and methods for particle sorting are presented including a monitoring system downstream of a particle separator or sorter. The system can utilize the monitoring system to adjust or calibrate operational parameters of the system in real time. When a particle of interest is mis-sorted, the probability is high that the particle of interest has been sorted into a non-targeted sortable unit that was adjacent in sequence to the sortable unit that was expected to include the particle of interest. The monitoring system monitors non-targeted sortable units in the system that were adjacent in sequence to targeted sortable units that are predicted to contain particles of interest. Signals from the monitoring system enable automated adjustment or calibration of operational parameters of the system such as sort delay or purity mask parameters.

First claim

What is claimed is:

1. A system for sorting particles flowing in a fluid stream, comprising:
a particle delivery device for delivering a sequence of two or more sortable units from a fluid stream to an inspection zone;
an electromagnetic radiation source for interrogating the two or more sortable units at the inspection zone;
a sorter downstream of the electromagnetic radiation source to sort the two or more sortable units based on a characteristic thereof using a sort logic;
a monitoring system downstream of the sorter to interrogate non-targeted sortable units that were adjacent to targeted sortable units that are predicted to include one or more particles having a predetermined characteristic of interest in the sequence of sortable units; and
a processing unit operatively connected to the sorter and the monitoring system, the processing unit configured to execute instructions to adjust an operational parameter of the sort logic based upon a result of the interrogation of the adjacent non-targeted sortable units, and configured to execute instructions to sweep a sort delay parameter to determine crossing sort delay values where an intensity value received from the monitoring system crosses a threshold intensity value.

2. The system of claim 1 , wherein at least one adjacent non-targeted sortable unit was upstream in sequence from at least one targeted sortable unit that included one or more particles having the predetermined characteristic of interest in the fluid stream.

3. The system of claim 1 , wherein at least one adjacent non-targeted sortable unit was downstream in sequence from at least one targeted sortable unit that included one or more particles having the predetermined characteristic of interest in the fluid stream.

4. The system of claim 1 , wherein the sorter deflects the targeted sortable units that are predicted to include one or more particles having the predetermined characteristic of interest from the fluid stream.

5. The system of claim 1 , wherein the sorter deflects the adjacent non-targeted sortable units from the fluid stream.

6. The system of claim 1 , wherein the sorter deflects the targeted sortable units that are predicted to include one or more particles having the predetermined characteristic of interest in a first direction and does not deflect the adjacent non-targeted sortable units.

7. The system of claim 1 , wherein the targeted sortable units that are predicted to include one or more particles having the predetermined characteristic of interest or the adjacent non-targeted sortable units are fluid droplets.

8. The system of claim 1 , wherein the targeted sortable units that are predicted to include one or more particles having the predetermined characteristic of interest or the adjacent non-targeted sortable units are sortable fluid segments of the fluid stream flowing in a microfluidic channel.

9. The system of claim 1 , wherein the monitoring system interrogates the adjacent non-targeted sortable units using the electromagnetic radiation source.

10. The system of claim 1 , wherein the monitoring system includes a second electromagnetic radiation source to interrogate the adjacent non-targeted sortable units.

11. The system of claim 1 , wherein adjusting the operational parameter includes adjusting a sort delay.

12. The system of claim 1 , wherein adjusting the operational parameter includes adjusting a parameter of a purity mask.

13. A method for calibration of particle sorting in a fluid stream, comprising:
delivering a sequence of two or more sortable units from a fluid stream to an inspection zone using a particle delivery device;
interrogating the two or more sortable units using an electromagnetic radiation source at the inspection zone;
sorting, using a sorter downstream of the electromagnetic radiation source, the two or more sortable units based on a characteristic thereof using a sort logic;
interrogating non-targeted sortable units that were adjacent to targeted sortable units that are predicted to include one or more particles having a predetermined characteristic of interest in the sequence of sortable units using a monitoring system;
sweeping a sort delay in the sort logic while interrogating the adjacent non-targeted sortable units;
selecting a value for the sort delay for which a detected intensity from the adjacent non-targeted sortable units is minimum; and
determining if an operational parameter of the sort logic needs adjusting based upon a result of the interrogation of the adjacent non-targeted sortable units.

14. The method of claim 13 , wherein selecting the value for the sort delay further comprises identifying the minimum detected intensity bracketed by two peak intensity values that are larger than a background intensity value.

15. The method of claim 13 , wherein adjusting the sort logic includes adjusting a parameter of a purity mask.

16. A non-transitory computer-readable medium holding computing device-executable instructions for calibrating particle sorting in a fluid stream, the instructions when executed causing at least one computing device to:
deliver a sequence of two or more sortable units from a fluid stream to an inspection zone using a particle delivery device operatively connected to the at least one computing device;
interrogate the two or more sortable units using an electromagnetic radiation source at the inspection zone;
sort, using a sorter downstream of the electromagnetic radiation source, the two or more sortable units based on a characteristic thereof using a sort logic;
interrogate non-targeted sortable units that were adjacent to targeted sortable units that are predicted to include one or more particles having a predetermined characteristic of interest in the sequence of sortable units using a monitoring system;
sweep a sort delay in the sort logic while interrogating the adjacent non-targeted sortable units;
select a value for the sort delay for which a detected intensity from the adjacent non-targeted sortable units is minimum; and
determine if an operational parameter of the sort logic needs adjustment based upon a result of the interrogation of the adjacent non-targeted sortable units.

17. The non-transitory computer-readable medium of claim 16 , wherein the instructions to select the value for the sort delay further comprise instructions to identify the minimum detected intensity bracketed by two peak intensity values that are larger than a background intensity value.

Assignees

• Cytonome St Llc

Inventors

• Durack Gary
• Williams V William J

Classifications

• B07C5/3425 Primary

  of granular material, e.g. ore particles, grain (investigation moving fluids or granular solids using optical means G01N21/85) · CPC title

• B07C5/362

  Separating or distributor mechanisms (switches for postal sorting B07C3/065; particular discharging devices for B65G47/74) · CPC title

• G01N15/1404 Primary

  Handling flow, e.g. hydrodynamic focusing · CPC title

• G01N2015/1406

  Control of droplet point · CPC title

• G01N2015/1415

  Control of particle position · CPC title