Oven cooking cycle with post-preheat and/or two stage preheat phases

Patent metadata

Field	Value
Publication number	US-11853022-B2
Application number	US-202117211936-A
Country	US
Kind code	B2
Filing date	Mar 25, 2021
Priority date	Mar 25, 2021
Publication date	Dec 26, 2023
Grant date	Dec 26, 2023

Abstract

A cooking appliance may employ one or both of a post-preheat phase and a two stage preheat phase to both accelerate preheating of an oven cavity while minimizing temperature differentials therein. A post-preheat phase may be performed subsequent to a preheat phase, but prior to a cooking phase, to cycle a cooking element disposed in a cooler portion of an oven cavity to reduce a temperature differential between the top and bottom of the oven cavity. A two stage preheat phase may sequentially activate each of top and bottom cooking elements in an oven cavity a single time.

First claim

What is claimed is:

1. A cooking appliance, comprising:
a housing including an oven cavity;
a temperature sensor configured to sense a temperature within the oven cavity;
a plurality of cooking elements configured to generate heat within the oven cavity, the plurality of cooking elements including at least one cooking element positioned proximate a bottom of the oven cavity and at least one cooking element positioned proximate a top of the oven cavity; and
a controller in communication with the temperature sensor and configured to control the plurality of elements to perform a cooking cycle within the oven cavity to cook at a user selected predetermined temperature setpoint, wherein the controller is configured to perform the cooking cycle by:
during a cooking phase of the cooking cycle, cycling one or more of the plurality of cooking elements to maintain the predetermined temperature setpoint;
during a preheat phase preceding the cooking phase, cycling one or more of the plurality of cooking elements to heat at least a first portion of the oven cavity to reach the predetermined temperature setpoint; and
during a post-preheat phase subsequent to the preheat phase, preceding the cooking phase, and before a second, cooler portion of the oven cavity that is cooler than the first portion of the oven cavity has reached the predetermined temperature setpoint, cycling one or more of the plurality of cooking elements disposed in the second, cooler portion of the oven cavity once the first portion of the oven cavity has reached the predetermined temperature setpoint to reduce a temperature differential between the top and bottom of the oven cavity;

wherein the controller is configured to transition from the post-preheat phase to the cooking phase in response to determining that a post-preheat completion criterion has been met; and
wherein the controller is configured to determine that the post-preheat completion criterion has been met based upon a temperature sensed by the temperature sensor disposed proximate a middle, the top or the bottom of the oven cavity, based upon a duration calculated based upon the predetermined temperature setpoint, or based upon a duration calculated based upon a duration of the preheat phase.

2. The cooking appliance of claim 1 , wherein the controller is further configured to generate a user alert upon completion of the preheat phase to notify a user that the temperature setpoint has been reached.

3. The cooking appliance of claim 2 , wherein the controller is configured to perform the post-preheat phase subsequent to generating the user alert.

4. The cooking appliance of claim 1 , wherein cycling the one or more of the plurality of cooking elements during the preheat phase causes the top of the oven cavity to be at a higher temperature than the bottom of the oven cavity, and wherein the controller is configured to cycle the one or more of the plurality of cooking elements during the post-preheat phase disposed in the cooler portion of the oven cavity by activating only the at least one cooking element positioned proximate the bottom of the oven cavity during the post-preheat phase.

5. The cooking appliance of claim 1 , wherein cycling the one or more of the plurality of cooking elements during the preheat phase causes the top of the oven cavity to be at a lower temperature than the bottom of the oven cavity, and wherein the controller is configured to cycle the one or more of the plurality of cooking elements during the post-preheat phase disposed in the cooler portion of the oven cavity by activating only the at least one cooking element positioned proximate the top of the oven cavity during the post-preheat phase.

6. The cooking appliance of claim 1 , wherein the controller is configured to cycle the one or more of the plurality of cooking elements during the post-preheat phase disposed in the cooler portion of the oven cavity by activating only and for an entire duration of the post-preheat phase the at least one cooking element positioned proximate the top of the oven cavity or the at least one cooking element positioned proximate the bottom of the oven cavity.

7. The cooking appliance of claim 1 , wherein the controller is configured to cycle the one or more of the plurality of cooking elements during the preheat phase by alternating between the at least one cooking element positioned proximate the top of the oven cavity and the at least one cooking element positioned proximate the bottom of the oven cavity.

8. The cooking appliance of claim 7 , wherein the at least one cooking element positioned proximate the top of the oven cavity comprises an electrical broiler cooking element, the at least one cooking element positioned proximate the bottom of the oven cavity comprises an electrical bake cooking element, and the controller is configured to alternate between the at least one cooking element positioned proximate the top of the oven cavity and the at least one cooking element positioned proximate the bottom of the oven cavity by alternating between the electrical broiler cooking element and the electrical bake cooking element with a duty cycle in which the electrical broiler cooking element is operated longer than the electrical bake cooking element.

9. The cooking appliance of claim 7 , wherein the at least one cooking element positioned proximate the top of the oven cavity comprises a gas broiler cooking element, the at least one cooking element positioned proximate the bottom of the oven cavity comprises a gas bake cooking element, and the controller is configured to alternate between the at least one cooking element positioned proximate the top of the oven cavity and the at least one cooking element positioned proximate the bottom of the oven cavity by alternating between the gas broiler cooking element and the gas bake cooking element with a duty cycle in which the gas bake cooking element is operated longer than the gas broiler cooking element.

10. The cooking appliance of claim 1 , wherein the controller is configured to transition from the preheat phase to the post-preheat phase in response to determining that a preheat completion criterion has been met.

11. The cooking appliance of claim 10 , wherein the preheat completion criterion is met when a temperature sensed by a temperature sensor in the oven cavity senses that the predetermined temperature setpoint has been reached.

12. The cooking appliance of claim 1 , wherein the controller is configured to cycle the one or more of the plurality of cooking elements during the preheat phase by sequentially activating the at least one cooking element positioned proximate the top of the oven cavity a single time during the preheat phase and activating the at least one cooking element positioned proximate the bottom of the oven cavity a single time during the preheat phase.

13. The cooking appliance of claim 1 , wherein the controller is configured to determine that the post-preheat completion criterion has been met based upon the temperature sensed by the temperature sensor disposed proximate the middle, the top or the bottom of the oven cavity.

14. The cooking appliance of claim 1 , wherein the controller is configured to determine that the post-preheat completion criterion has been met based upon the duration calculated based upon the predetermined temperature setpoint.

15. The cooking appliance of claim 1 , wherein the controller is configured to determine that the post-preheat completion criterion has been met based upon based upon the duration calculated based upon the duration of the preheat phase.

Assignees

• Midea Group Co Ltd

Inventors

• Neal Vern A
• O'Donoghue Clayton James

Classifications

• G05B19/042 Primary

  using digital processors (G05B19/05 takes precedence) · CPC title

• F24C1/00

  Stoves or ranges in which the fuel or energy supply is not restricted to solid fuel or to a type covered by a single one of the following groups F24C3/00 - F24C9/00; Stoves or ranges in which the type of fuel or energy supply is not specified · CPC title

• F24C15/00

  Details · CPC title

• G05B2219/2643

  Oven, cooking · CPC title

• G05B19/0426 Primary

  Programming the control sequence · CPC title