Reducing preheat time in an oven

Patent metadata

Field	Value
Publication number	US-10448457-B2
Application number	US-201514923755-A
Country	US
Kind code	B2
Filing date	Oct 27, 2015
Priority date	Oct 27, 2015
Publication date	Oct 15, 2019
Grant date	Oct 15, 2019

Abstract

A system and method for preheating a cooking chamber of an oven appliance. The oven appliance may include a bake heating element, a broil heating element, and a convection heating assembly including a convection heating element and a fan. The heating elements are operated simultaneously and/or in different combinations in order to rapidly preheat the cooking chamber. For example, the preheat cycle may include alternating between a first heating routine for a first time period and a second heating routine for a second time period. Preheating the cooking chamber in this manner will reduce oven preheat time, ensure proper heat balance, and improve overall cooking performance.

First claim

What is claimed is:

1. A method for preheating an oven appliance, the oven appliance defining a cooking chamber for receiving food items for cooking, a bake heating element positioned at a bottom of the cooking chamber, a broil heating element positioned at a top of the cooking chamber, and a convection heating assembly comprising a convection heating element positioned at a rear of the cooking chamber, the method comprising:
initiating a preheat cycle of the oven appliance to raise a temperature of the cooking chamber from a first temperature to a second temperature by transitioning from a first preheat stage to a second preheat stage when the temperature of the cooking chamber reaches a predetermined temperature between the first temperature and the second temperature, wherein the first preheat stage comprises alternating between a first heating routine for a first time period and a second heating routine for a second time period;
operating the bake heating element at a non-zero first voltage, the convection heating element at a non-zero second voltage, and the broil heating element at a non-zero third voltage during the first heating routine; and
operating the convection heating element at a non-zero fourth voltage and the broil heating element at a non-zero fifth voltage during the second heating routine.

2. The method of claim 1 , wherein the first voltage, the second voltage, the fourth voltage, and the fifth voltage are each approximately 240V, and the third voltage is approximately 120V.

3. The method of claim 2 , wherein the first time period is 100 seconds and the second time period is 20 seconds.

4. The method of claim 1 , wherein the second preheat stage comprises preheating the cooking chamber by alternating between a third heating routine for a third time period and a fourth heating routine for a fourth time period.

5. The method of claim 1 , wherein the convection heating assembly further comprises a fan, the fan being operated at 120V during the first time period and the second time period.

6. The method of claim 1 , wherein at least one of the first voltage, the second voltage, the third voltage, the fourth voltage, and the fifth voltage is less than 240V, but greater than 120V.

7. An oven appliance, comprising:
a cooking chamber for receiving food items for cooking;
a bake heating element positioned at a bottom of the cooking chamber;
a broil heating element positioned at a top of the cooking chamber;
a convection heating assembly positioned at a rear of the cooking chamber and comprising a convection heating element; and
a controller means for preheating the oven appliance by regulating a heating system operably coupled to the bake heating element, the broil heating element, and the convection heating assembly, the heating system transitioning from a first preheat stage to a second preheat stage when a temperature of the cooking chamber reaches a predetermined temperature, wherein the first preheat stage comprises alternating between a first heater routine for a first time period and a second heater routine for a second time period,
wherein in the first heater routine, the bake heating element is operating at a non-zero first voltage, the convection heating element is operating at a non-zero second voltage, and the broil heating element is operating at a non-zero third voltage, and in the second heater routine, the bake heating element is off, the convection heating element is operating at a non-zero fourth voltage, and the broil heating element is operating at a non-zero fifth voltage.

8. The oven appliance of claim 7 , wherein the first voltage, the second voltage, the fourth voltage, and the fifth voltage are each 240V, and the third voltage is 120V.

9. The oven appliance of claim 8 , wherein the first time period is 100 seconds and the second time period is 20 seconds.

10. The oven appliance of claim 7 , wherein in the second preheat stage, the controller means is configured to regulate the heating system to preheat the cooking chamber by alternating between a third heater routine for a third time period and a fourth heater routine for a fourth time period.

11. The oven appliance of claim 7 , wherein the convection heating assembly further comprises a fan, the fan being operated at 120V during the first time period and the second time period.

12. The oven appliance of claim 7 , wherein at least one of the first voltage, the second voltage, the third voltage, the fourth voltage, and the fifth voltage is less than 240V, but greater than 120V.

13. A heating system for a cooking chamber of an oven appliance, the heating system comprising:
a first power source, a second power source, and a neutral line;
a convection heating assembly comprising a convection heating element connectable to the first power source through a convection relay and the second power source through a first safety relay;
a bake heating element connectable to the first power source through a circuit switching relay and a bake relay, and to the second power source through a second safety relay;
a broil heating element connectable to the second power source through the second safety relay, and to either the first power source through the circuit switching relay and a broil relay or to the neutral line through the broil relay; and
a controller means operably coupled to the convection relay, the first safety relay, the circuit switching relay, the bake relay, the broil relay, and the second safety relay, the controller means being configured to preheat the oven appliance by selectively switching the convection relay, the first safety relay, the circuit switching relay, the bake relay, the broil relay, and the second safety relay between first and second states based at least in part by transitioning from a first preheat stage to a second preheat stage when the temperature of the cooking chamber reaches a predetermined temperature.

14. The heating system of claim 13 , wherein the controller means preheats the cooking chamber by alternating between a first heater routine for a first time period and a second heater routine for a second time period,
wherein in the first heater routine, the bake heating element is operating at a non-zero first voltage, the convection heating element is operating at a non-zero second voltage, and the broil heating element is operating at a non-zero third voltage, and in the second heater routine, the bake heating element is off, the convection heating element is operating at a non-zero fourth voltage, and the broil heating element is operating at a non-zero fifth voltage.

15. The heating system of claim 14 , wherein the first voltage, the second voltage, the fourth voltage, and the fifth voltage are each 240V, and the third voltage is 120V.

16. The heating system of claim 15 , wherein the first time period is 100 seconds and the second time period is 20 seconds.

17. The heating system of claim 14 , wherein the second preheat stage comprises alternating between a third heater routine for a third time period and a fourth heater routine for a fourth time period during a second preheat stage.

18. The heating system of claim 14 , wherein the convection heating assembly further comprises a fan, the fan being operated at 120V during the first time period and the second time period.

Assignees

• Gen Electric
• Haier Us Appliance Solutions Inc

Inventors

• Johnson Eric Scott
• Armstrong James Lee

Classifications

• F24C7/087

  of electric circuits regulating heat · CPC title

• F24C15/325

  electrically-heated · CPC title

• F24C7/08

  Arrangement or mounting of control or safety devices · CPC title

• H05B1/0263 Primary

  Ovens · CPC title