Process cartridge and electrophotographic apparatus

Patent metadata

Field	Value
Publication number	US-11822286-B2
Application number	US-202217935721-A
Country	US
Kind code	B2
Filing date	Sep 27, 2022
Priority date	Oct 8, 2021
Publication date	Nov 21, 2023
Grant date	Nov 21, 2023

Abstract

Provided are a process cartridge and an electrophotographic apparatus each capable of suppressing an image defect (coarseness in a halftone image) caused by toner scattering in association with a charging failure that occurs when the process speed of the electrophotographic apparatus is further increased. The process cartridge includes: an electrophotographic photosensitive member; and a developing unit, which includes a toner storing portion that stores a toner, and which supplies the toner to a surface of the electrophotographic photosensitive member. The electrophotographic photosensitive member includes a surface protective layer containing an electroconductive particle in an appropriate amount, and the volume resistivity of the surface protective layer is controlled. As the toner, there is used a toner in which an organosilicon polymer is present on the surface of a toner particle, a silanol group is present in part of the organosilicon polymer, and the amount of the silanol group is controlled.

First claim

What is claimed is:

1. A process cartridge that is detachable from a main body of an electrophotographic apparatus,
the process cartridge comprising:
an electrophotographic photosensitive member; and
a developing unit, which includes a toner storing portion configured to store a toner, and which is configured to supply the toner to a surface of the electrophotographic photosensitive member,
wherein the electrophotographic photosensitive member includes an electroconductive support, and a photosensitive layer and a surface protective layer formed on the electroconductive support in the stated order,
wherein the surface protective layer contains an electroconductive particle,
wherein a content of the electroconductive particle is 5.0 vol % or more and 70.0 vol % or less with respect to a total volume of the surface protective layer,
wherein the surface protective layer has a volume resistivity of 1.0×10 9 Ω·cm or more and 1.0×10 14 Ω·cm or less,
wherein the toner stored in the toner storing portion satisfies one of the following provision (i) or (ii):
(i) a toner including a toner particle that contains a binder resin and including an organosilicon polymer particle; and
(ii) a toner including a toner particle that contains the binder resin and includes an organosilicon polymer on a surface thereof,
wherein one of the organosilicon polymer particle in a case of satisfying the provision (i) or the organosilicon polymer in a case of satisfying the provision (ii) includes:
a silicon atom having a T3 unit structure; and
at least one unit structure selected from the group consisting of: a silicon atom having a T2 unit structure; and a silicon atom having a T1 unit structure, and
wherein, in 29 Si-NMR measurement of one of the organosilicon polymer particle in the case of satisfying the provision (i) or the organosilicon polymer in the case of satisfying the provision (ii), a ratio of a total area of an area of a peak derived from the silicon atom having the T2 unit structure and an area of a peak derived from the silicon atom having the T1 unit structure with respect to a total area of peaks derived from all the silicon atoms is 0.10 or more and 0.40 or less.

2. The process cartridge according to claim 1 , wherein, in the 29 Si-NMR measurement of one of the organosilicon polymer particle or the organosilicon polymer, a ratio of an area of a peak derived from the silicon atom having the T3 unit structure with respect to a total area of peaks derived from all the silicon atoms contained in one of the organosilicon polymer particle or the organosilicon polymer is 0.50 or more and 0.90 or less.

3. The process cartridge according to claim 1 ,
wherein the toner is the toner including the toner particle that contains the binder resin and including the organosilicon polymer particle, and
wherein the organosilicon polymer particle has a long diameter of 30 nm or more and 300 nm or less.

4. The process cartridge according to claim 3 , wherein the organosilicon polymer particle has a sticking rate to the toner particle of 25% or less in a water washing method.

5. The process cartridge according to claim 1 , wherein the toner has an average circularity of 0.950 or more and 0.990 or less.

6. The process cartridge according to claim 1 , wherein, in one of the organosilicon polymer particle or the organosilicon polymer, a ratio of a content of a silanol structure to sum of a content of an alkoxysilane structure in the T1 unit structure and the T2 unit structure and a content of a silanol structure included in the T1 unit structure and the T2 unit structure is 98 mass % or more.

7. The process cartridge according to claim 1 , wherein the electroconductive particle is a titanium oxide particle.

8. The process cartridge according to claim 7 , wherein the titanium oxide particle is a niobium atom-containing titanium oxide particle.

9. The process cartridge according to claim 8 , wherein, in the niobium atom-containing titanium oxide particle, a concentration ratio calculated as niobium atom concentration/titanium atom concentration at an inside portion at 5% of a maximum diameter of a measurement particle from a surface of the particle is 2.0 times or more as high as a concentration ratio calculated as niobium atom concentration/titanium atom concentration at a central portion of the particle.

10. The process cartridge according to claim 8 , wherein the niobium atom-containing titanium oxide particle contains a niobium atom at a content of 2.6 mass % or more and 10.0 mass % or less with respect to a total mass of the niobium atom-containing titanium oxide particle.

11. The process cartridge according to claim 1 ,
wherein the content of the electroconductive particle is 5.0 vol % or more and 40.0 vol % or less with respect to the total volume of the surface protective layer, and
wherein the surface protective layer has a volume resistivity of 1.0×10 11 Ω·cm or more and 1.0×10 14 Ω·cm or less.

12. The process cartridge according to claim 1 , wherein the developing unit is a contact developing device configured to perform development by bringing a toner carrying member carrying the toner into contact with the electrophotographic photosensitive member.

13. An electrophotographic apparatus comprising a process cartridge,
the process cartridge including:
an electrophotographic photosensitive member; and
a developing unit, which includes a toner storing portion configured to store a toner, and which is configured to supply the toner to a surface of the electrophotographic photosensitive member,
wherein the electrophotographic photosensitive member includes an electroconductive support, and a photosensitive layer and a surface protective layer formed on the electroconductive support in the stated order,
wherein the surface protective layer contains an electroconductive particle,
wherein a content of the electroconductive particle is 5.0 vol % or more and 70.0 vol % or less with respect to a total volume of the surface protective layer,
wherein the surface protective layer has a volume resistivity of 1.0×10 9 Ω·cm or more and 1.0×10 14 Ω·cm or less,
wherein the toner stored in the toner storing portion satisfies one of the following provision (i) or (ii):
(i) a toner including a toner particle that contains a binder resin and including an organosilicon polymer particle; and
(ii) a toner including a toner particle that contains the binder resin and includes an organosilicon polymer on a surface thereof,
wherein one of the organosilicon polymer particle in a case of satisfying the provision (i) or the organosilicon polymer in a case of satisfying the provision (ii) includes:
a silicon atom having a T3 unit structure; and
at least one unit structure selected from the group consisting of: a silicon atom having a T2 unit structure; and a silicon atom having a T1 unit structure, and
wherein, in 29 Si-NMR measurement of one of the organosilicon polymer particle in the case of satisfying the provision (i) or the organosilicon polymer in the case of satisfying the provision (ii), a ratio of a total area of an area of a peak derived from the silicon atom having the T2 unit structure and an area of a peak derived from the silicon atom having the T1 unit structure with respect to a total area of peaks derived from all the silicon atoms is 0.10 or more and 0.40 or less.

Assignees

• Canon Kk

Inventors

• Kenmoku Takashi
• Sekido Kunihiko
• Uratani Kozue
• Inoue Koki
• Saeki Tatsuya

Classifications

• G03G9/09328 Primary

  obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds · CPC title

• G03G9/0819

  characterised by the dimensions of the particles · CPC title

• G03G9/0823

  Electric parameters · CPC title

• G03G9/0827

  characterised by their shape, e.g. degree of sphericity · CPC title

• G03G9/09708

  Inorganic compounds · CPC title