Developing apparatus, developing method, image forming apparatus and image forming method

Patent metadata

Field	Value
Publication number	US-9348246-B2
Application number	US-201414568061-A
Country	US
Kind code	B2
Filing date	Dec 11, 2014
Priority date	Dec 26, 2013
Publication date	May 24, 2016
Grant date	May 24, 2016

Abstract

The present invention provides a developing apparatus including a toner, a toner carrying member and a regulating member, wherein the toner is a magnetic toner including a toner particle, a first fine silica particle having a number average primary particle diameter of 5 to 20 nm and a second fine silica particle having a number average primary particle diameter of 40 to 200 nm, the second fine silica particle is a fine silica particle produced by a sol-gel method, the toner has a total energy of 270 to 355 mJ/(g/ml), the toner carrying member has a substrate, an elastic layer and a surface layer including a urethane resin, and the urethane resin has a partial structure derived from a reaction of a particular amine type compound with a polyisocyanate.

First claim

What is claimed is:

1. A developing apparatus for developing an electrostatic latent image formed on a surface of an electrostatic latent image bearing member to form a toner image on the surface of the electrostatic latent image bearing member, wherein
the developing apparatus comprises
a toner for developing the electrostatic latent image,
a toner carrying member for carrying the toner, and
a regulating member for regulating a layer thickness of the toner carried by the toner carrying member,
the toner is a magnetic toner comprising
a toner particle containing a binder resin and a magnetic member,
a first fine silica particle having a number average primary particle diameter (D1) of 5 nm or more and 20 nm or less, and
a second fine silica particle having a number average primary particle diameter (D1) of 40 nm or more and 200 nm or less,
the second fine silica particle is a fine silica particle produced by a sol-gel method,
the toner has a total energy of 270 mJ/(g/ml) or more and 355 mJ/(g/ml) or less,
the toner carrying member has a substrate, an elastic layer and a surface layer comprising a urethane resin, and
the urethane resin has a partial structure derived from a reaction of a compound represented by the following structural formula (1) with a polyisocyanate:

wherein
n denotes an integer of 1 or more and 4 or less,
each R 3 independently represents any selected from the group consisting of the following (a) to (c):
(a) a hydroxyalkyl group having 2 or more and 8 or less carbon atoms;
(b) an aminoalkyl group having 2 or more and 8 or less carbon atoms; and
(c) a group represented by the following structural formula (2), and
R 4 represents an alkylene group having 2 or more and 4 or less carbon atoms:

wherein
m denotes an integer of 2 or more and 3 or less, and
R 5 represents an alkylene group having 2 or more and 5 or less carbon atoms.

2. The developing apparatus according to claim 1 , wherein the first fine silica particle is obtained by treating a silica raw material with a silicone oil and then with at least one of alkoxysilane and silazane.

3. The developing apparatus according to claim 2 , wherein a rate of immobilization of the silicone oil on the first fine silica particle on carbon basis is 90% or more.

4. A developing method comprising using a developing apparatus for developing an electrostatic latent image formed on a surface of an electrostatic latent image bearing member to form a toner image on the surface of the electrostatic latent image bearing member, wherein
the developing apparatus comprises
a toner for developing the electrostatic latent image,
a toner carrying member for carrying the toner, and
a regulating member for regulating a layer thickness of the toner carried by the toner carrying member,
the toner is a magnetic toner comprising
a toner particle containing a binder resin and a magnetic member,
a first fine silica particle having a number average primary particle diameter (D1) of 5 nm or more and 20 nm or less, and
a second fine silica particle having a number average primary particle diameter (D1) of 40 nm or more and 200 nm or less,
the second fine silica particle is a fine silica particle produced by a sol-gel method,
the toner has a total energy of 270 mJ/(g/ml) or more and 355 mJ/(g/ml) or less,
the toner carrying member has a substrate, an elastic layer and a surface layer comprising a urethane resin, and
the urethane resin has a partial structure derived from a reaction of a compound represented by the following structural formula (1) with a polyisocyanate:

wherein
n denotes an integer of 1 or more and 4 or less,
each R 3 independently represents any selected from the group consisting of the following (a) to (c):
(a) a hydroxyalkyl group having 2 or more and 8 or less carbon atoms;
(b) an aminoalkyl group having 2 or more and 8 or less carbon atoms; and
(c) a group represented by the following structural formula (2), and
R 4 represents an alkylene group having 2 or more and 4 or less carbon atoms:

wherein
m denotes an integer of 2 or more and 3 or less, and
R 5 represents an alkylene group having 2 or more and 5 or less carbon atoms.

5. The developing method according to claim 4 , wherein the first fine silica particle is obtained by treating a silica raw material with a silicone oil and then with at least one of alkoxysilane and silazane.

6. The developing method according to claim 5 , wherein a rate of immobilization of the silicone oil on the first fine silica particle on carbon basis is 90% or more.

7. An image forming apparatus comprising
an electrostatic latent image bearing member,
a charging unit for charging a surface of the electrostatic latent image bearing member,
an image exposure unit for irradiating the charged surface of the electrostatic latent image bearing member with light for image exposure to form an electrostatic latent image on the surface of the electrostatic latent image bearing member,
a developing apparatus for developing the electrostatic latent image formed on the surface of the electrostatic latent image bearing member to form a toner image on the surface of the electrostatic latent image bearing member,
a transfer unit for transferring the toner image formed on the surface of the electrostatic latent image bearing member to a transfer material via or not via an intermediate transfer member, and
a fixing unit for fixing the toner image transferred to the transfer material to the transfer material, wherein
the developing apparatus is the developing apparatus according to claim 1 .

8. An image forming method comprising
charging a surface of an electrostatic latent image bearing member,
irradiating the charged surface of the electrostatic latent image bearing member with light for image exposure to form an electrostatic latent image on the surface of the electrostatic latent image bearing member,
developing the electrostatic latent image formed on the surface of the electrostatic latent image bearing member to form a toner image on the surface of the electrostatic latent image bearing member,
transferring the toner image formed on the surface of the electrostatic latent image bearing member to a transfer material via or not via an intermediate transfer member, and
fixing the toner image transferred to the transfer material to the transfer material, wherein
the developing is performed by the developing method according to claim 4 .

Assignees

• Canon Kk

Inventors

• Magome Michihisa
• Matsui Takashi
• Uratani Kozue
• Ohmori Atsuhiko
• Yamada Masaki
• Ito Minoru

Classifications

• G03G9/09725

  Silicon-oxides; Silicates · CPC title

• G03G9/0806

  whereby chemical synthesis of at least one of the toner components takes place · CPC title

• G03G9/08711

  with esters of acrylic or methacrylic acid · CPC title

• G03G9/0833

  Oxides · CPC title

• G03G9/083 Primary

  Magnetic toner particles · CPC title