Systems and methods for using a robotic medical system

Patent metadata

Field	Value
Publication number	US-11793585-B2
Application number	US-202117500357-A
Country	US
Kind code	B2
Filing date	Oct 13, 2021
Priority date	Jan 10, 2017
Publication date	Oct 24, 2023
Grant date	Oct 24, 2023

Abstract

A support structure for supporting an instrument manipulator comprises a proximal link and a distal link configured to extend from the proximal link. The support structure further comprises a base joint coupling the proximal link of the support structure to a base, and the proximal link is configured to rotate about a first axis associated with the base joint. The support structure further comprises a counterbalance mechanism comprising a counterweight block configured to move linearly within the support structure. The counterweight block has a counterweight mass to counterbalance a combined mass of the support structure and the instrument manipulator as the distal link extends from the proximal link.

First claim

What is claimed is:

1. A support structure for supporting an instrument manipulator, the support structure comprising:
a proximal link;
a distal link, wherein the distal link is configured to extend from the proximal link;
a base joint coupling the proximal link of the support structure to a base, wherein the proximal link is configured to rotate about a first axis associated with the base joint; and
a counterbalance mechanism comprising a counterweight block configured to move linearly within the support structure, the counterweight block having a counterweight mass to counterbalance a combined mass of the support structure and the instrument manipulator as the distal link extends from the proximal link.

2. The support structure of claim 1 , wherein the counterbalance mechanism further comprises a spring coupled to the base joint.

3. The support structure of claim 2 , wherein when the counterweight block is in an extended position, the spring is in an expanded configuration.

4. The support structure of claim 2 , wherein when the counterweight block is in a retracted position, the spring is in a compressed configuration.

5. The support structure of claim 2 , wherein the support structure is coupled to a cart, and wherein the spring extends within the cart.

6. The support structure of claim 5 , wherein a proximal end of the spring is coupled to the base joint, and wherein a distal end of the spring is coupled to the cart.

7. The support structure of claim 2 , wherein the counterweight block is configured to move along an axis that is angled relative to a longitudinal axis of the spring.

8. The support structure of claim 1 , wherein the counterweight block is configured to move by a distance substantially equal to a distance by which the distal link extends from the proximal link.

9. The support structure of claim 1 , wherein the counterweight mass is substantially equal to the combined mass of the support structure and the instrument manipulator.

10. The support structure of claim 1 , wherein the distal link is sized to extend within a channel of the proximal link, and wherein a length of the support structure is variable with movement of the distal link within the channel.

11. The support structure of claim 1 , wherein when the distal link is in a retracted position, the counterweight block is in an extended position.

12. The support structure of claim 1 , wherein when the distal link is in an extended position, the counterweight block is in a retracted position.

13. The support structure of claim 1 , wherein the proximal link includes an input gear, and wherein a pivot point of the support structure is positioned at a center of the input gear.

14. The support structure of claim 13 , wherein when the distal link is in a link retracted position, the counterweight block is in a counterweight extended position, wherein when the distal link is in a link extended position, the counterweight block is in a counterweight retracted position, and wherein the counterweight block is positioned closer to the pivot point when the counterweight block is in the counterweight retracted position than when the counterweight block is in the counterweight extended position.

15. The support structure of claim 1 , wherein the distal link is coupled to an instrument support, and wherein the instrument support has an orientation relative to the base in a first configuration of the support structure.

16. The support structure of claim 15 , wherein the counterbalance mechanism maintains the orientation of the instrument support relative to the base as the support structure is moved into a second configuration in which the support structure is rotated relative to the base about the first axis.

17. The support structure of claim 1 , wherein the distal link is coupled to an instrument support, wherein the distal link is coupled to the proximal link via a linkage mechanism, and wherein an orientation of the instrument support is maintained relative to the base as the support structure is rotated relative to the base about the first axis.

18. The support structure of claim 1 , wherein the proximal link is coupled to the distal link via a linkage mechanism comprising:
an input pulley;
an output pulley;
at least one inner pulley; and
a chain, wherein the chain is coupled to an outer edge of the input pulley, an outer edge of the output pulley, and an outer edge of the at least one inner pulley.

19. The support structure of claim 18 , wherein the at least one inner pulley is coupled to the counterbalance mechanism.

20. The support structure of claim 18 , wherein the linkage mechanism further comprises a second inner pulley, and wherein the at least one inner pulley and the second inner pulley are coupled to the counterbalance mechanism.

Assignees

• Intuitive Surgical Operations

Inventors

• Cassell Scott L
• Bailey David W
• Blumenkranz Stephen J
• Boucher Timothy D
• Rohr Daniel Matthew D

Classifications

• A61B34/30 Primary

  Surgical robots · CPC title

• A61B34/71

  Manipulators operated by drive cable mechanisms · CPC title

• A61B34/37

  Leader-follower robots (A61B34/35 takes precedence) · CPC title

• A61B2034/301

  for introducing or steering flexible instruments inserted into the body, e.g. catheters or endoscopes · CPC title

• A61B2090/504

  with a counterweight · CPC title