Systems and methods for using a robotic medical system

Patent metadata

Field	Value
Publication number	US-11173003-B2
Application number	US-201816471737-A
Country	US
Kind code	B2
Filing date	Jan 9, 2018
Priority date	Jan 10, 2017
Publication date	Nov 16, 2021
Grant date	Nov 16, 2021

Abstract

A medical system including a support structure including a proximal link and a distal link, and a base joint coupling the proximal link of the support structure to a base, wherein the proximal link is configured to rotate about a first axis associated with the base joint. The system also includes a linkage mechanism coupling the proximal link to the distal link. The system also includes an instrument support coupled to the distal link, wherein the instrument support has an orientation relative to the base in a first configuration of the support structure, and wherein the linkage mechanism maintains the orientation of the instrument support relative to the base as the support structure is moved into a second configuration in which the support structure is rotated relative to the base about the first axis and the distal link is extended from the proximal link.

First claim

What is claimed is:

1. A medical system comprising:
a support structure including a proximal link and a distal link;
a base joint coupling the proximal link of the support structure to a base, wherein the proximal link is configured to rotate about a first axis associated with the base joint;
a linkage mechanism coupling the proximal link to the distal link; and
an instrument support coupled to the distal link, wherein the instrument support has an orientation relative to the base in a first configuration of the support structure,
wherein the linkage mechanism maintains the orientation of the instrument support relative to the base as the support structure is moved into a second configuration in which the support structure is rotated relative to the base about the first axis and the distal link is extended from the proximal link.

2. The medical system of claim 1 , wherein the distal link is sized to extend within a channel of the proximal link and wherein a length of the support structure is variable with movement of the distal link within the channel.

3. The medical system of claim 1 , wherein the proximal link is configured to rotate about a second axis associated with the base joint and wherein the linkage mechanism maintains the orientation of the instrument support relative to the base as the support structure is moved into a third configuration in which the support structure is rotated relative to the base about the first and second axes.

4. The medical system of claim 1 , wherein the instrument support is coupled to an instrument manipulator and wherein the linkage mechanism maintains a relative orientation of the instrument manipulator to the base as the support structure is moved into the second configuration in which the support structure is rotated relative to the base about the first axis.

5. The medical system of claim 1 , wherein the instrument support is coupled to a medical instrument and wherein the linkage mechanism maintains a relative orientation of the medical instrument to the base as the support structure is moved into the second configuration in which the support structure is rotated relative to the base about the first axis.

6. The medical system of claim 1 , further comprising:
a counterbalance mechanism comprising a counterweight block configured to move linearly within the support structure, the counterweight block having a counterweight mass to counterbalance linear movement of the support structure as the distal link extends from the proximal link.

7. The medical system of claim 6 , wherein the counterbalance mechanism further comprises a spring coupled to the base joint.

8. The medical system of claim 6 , wherein the counterweight block is configured to move by a distance substantially equal to a distance by which the distal link extends from the proximal link.

9. The medical system of claim 1 , wherein the linkage mechanism comprises:
an input gear coupled to the base joint;
an output gear coupled to the instrument support;
an input pinion engaged with the input gear;
an output pinion engaged with the output gear; and
an extension mechanism coupled between the input and output pinions.

10. The medical system of claim 9 , wherein the extension mechanism comprises:
a spline coupled to the output pinion; and
a tubular member coupled to the input pinion,
wherein the spline is slidable within the tubular member.

11. The medical system of claim 10 , wherein the spline is coupled to rotate with the tubular member about a linear axis through the extension mechanism.

12. The medical system of claim 9 , wherein the input gear and the output gear are disposed on opposite sides of a linear axis through the extension mechanism.

13. The medical system of claim 9 , wherein the first axis is through the input gear and the input gear is rotationally stationary with respect to the base, and wherein the output gear is configured to rotate about the first axis.

14. The medical system of claim 13 , wherein the output gear is configured to rotate about the first axis while maintaining an orientation of the output gear relative to the input gear.

15. The medical system of claim 1 , wherein the linkage mechanism comprises:
a first push-pull cylinder; and
a second push-pull cylinder,
wherein the base joint includes an input disk connected to a piston of the first push-pull cylinder and to a cylinder of the second push-pull cylinder via respective hinged connections.

16. The medical system of claim 15 , wherein the instrument support is connected to an output disk connected to a cylinder of the first push-pull cylinder and to a piston of the second push-pull cylinder via respective hinged connections.

17. The medical system of claim 1 , wherein the linkage mechanism comprises first and second ball screw drives, and
wherein the base joint comprises an input disk connected to an extended ball nut of the first ball-screw drive and to a ball screw of the second ball-screw drive via respective hinged joints.

18. The medical system of claim 17 , wherein the instrument support is connected to an output gear that is connected to a ball screw of the first ball-screw drive and to an extended ball nut of the second ball-screw drive via respective hinged joints.

19. The medical system of claim 18 , wherein the first ball-screw drive and the second ball-screw drive are connected by a flexible shaft to enable the first and second ball-screw drives to rotate at a same rate with respect to each other.

20. The medical system of claim 18 , wherein the first ball-screw drive is configured to rotate in a direction opposite to a direction of rotation of the second ball-screw drive.

21. The medical system of claim 1 , wherein the linkage mechanism comprises:
an input pulley;
an output pulley;
at least one inner pulley; and
a chain,
wherein the chain is coupled to an outer edge of the input pulley, an outer edge of the output pulley, and an outer edge of the at least one inner pulley.

22. The medical system of claim 21 , wherein the instrument support is coupled to the output pulley, and wherein the chain enables the input pulley and the output pulley to rotate an equivalent degree of rotation.

23. The medical system of claim 21 , wherein the at least one inner pulley is coupled to a counterbalance mechanism comprising a counterweight block, and
wherein the counterweight block is configured to move by a distance substantially equal to a distance by which the distal link extends from the proximal link.

24. The medical system of claim 21 , wherein the linkage mechanism further comprises a second inner pulley,
wherein the at least one inner pulley and the second inner pulley are coupled to a counterbalance mechanism comprising a counterweight block, and
wherein the counterweight block is configured to move by a distance substantially equal to a distance by which the distal link extends from the proximal link.

Assignees

• Intuitive Surgical Operations

Inventors

• Cassell Scott L
• Bailey David W
• Blumenkranz Stephen J
• Boucher Timothy D
• Rohr Daniel Matthew D

Classifications

• A61B2034/301

  for introducing or steering flexible instruments inserted into the body, e.g. catheters or endoscopes · CPC title

• A61B2034/2061

  using shape-sensors, e.g. fiber shape sensors with Bragg gratings · CPC title

• A61B2090/371

  with simultaneous use of two cameras · CPC title

• A61B2034/105

  Modelling of the patient, e.g. for ligaments or bones · CPC title

• A61B2034/2059

  Mechanical position encoders · CPC title