Devices for inserting and expanding spinal implants

Patent metadata

Field	Value
Publication number	US-11779470-B2
Application number	US-202217749668-A
Country	US
Kind code	B2
Filing date	May 20, 2022
Priority date	Mar 9, 2018
Publication date	Oct 10, 2023
Grant date	Oct 10, 2023

Abstract

A driving instrument for adjusting a spinal implant includes an outer shaft having a distal end configured to actuate a proximal adjustment assembly of a spinal implant, and an inner shaft having a distal end configured to actuate a distal adjustment assembly of the spinal implant. The inner shaft is disposed within the outer shaft, with a proximal end of the inner shaft extending proximally from the outer shaft. The proximal end is configured to be rotated such that rotation of the inner shaft results in simultaneous rotation of the inner and outer shafts, with rotation of the outer shaft ceasing at a first value of resistance associated with the proximal adjustment assembly and rotation of the inner shaft ceasing at a second value of resistance associated with the distal adjustment assembly such that cessation of rotation of the inner shaft is independent from cessation of rotation of the outer shaft.

First claim

The invention claimed is:

1. A method of implanting a spinal implant into a disc space between adjacent vertebral bodies, the method comprising:
inserting a driving instrument into engagement with a spinal implant, the driving instrument including:
an outer shaft including a distal end configured to actuate a proximal adjustment assembly of a spinal implant; and
an inner shaft disposed within the outer shaft, the inner shaft including a distal end configured to actuate a distal adjustment assembly of the spinal implant; and

rotating the inner shaft of the driving instrument to simultaneously rotate both the inner and outer shafts to actuate both the proximal and distal adjustment assemblies.

2. The method according to claim 1 , further comprising:
inserting the spinal implant into the disc space with an insertion instrument, the insertion instrument including:
a body portion defining a lumen therethrough; and
a connector assembly including connector arms pivotably secured to opposed sides of the body portion, the connector arms configured to engage an outer surface of the spinal implant.

3. The method according to claim 2 , wherein inserting the spinal implant into the disc space further includes positioning an insertion shaft through the lumen defined through the insertion instrument, the insertion shaft having a distal end configured to engage the spinal implant.

4. The method according to claim 2 , wherein inserting the driving instrument into engagement with the spinal implant includes positioning the driving instrument through the lumen defined through the insertion instrument.

5. The method according to claim 4 , wherein the insertion instrument further includes a handle having a button disposed therein, the button biased within the handle such that a slot defined through the button is axially misaligned with the lumen of the body portion, and further comprising:
pushing the button of the insertion instrument to align the slot with the lumen; and
withdrawing the driving instrument from the insertion instrument.

6. The method according to claim 1 , further comprising:
inserting a distal portion of a sleeve between the adjacent vertebral bodies to maintain an opening of the disc space; and
inserting the spinal implant through a channel defined through the sleeve and into the disc space.

7. A method of implanting a spinal implant into a disc space between adjacent vertebral bodies, the method comprising:
inserting a driving instrument into engagement with the spinal implant, the driving instrument including:
an outer shaft including a distal end configured to actuate a first adjustment assembly of the spinal implant; and
an inner shaft disposed within the outer shaft, the inner shaft including a distal end configured to actuate a second adjustment assembly of the spinal implant;

rotating the inner shaft of the driving instrument to rotate both the inner and outer shafts to actuate both of the respective first and second adjustment assemblies;
ceasing rotation of the outer shaft at a first value of resistance associated with the first adjustment assembly; and
ceasing rotation of the inner shaft at a second value of resistance associated with the second adjustment assembly, such that cessation of rotation of the inner shaft is independent from cessation of rotation of the outer shaft.

8. The method of claim 7 , further comprising:
inserting the spinal implant into the disc space with an insertion instrument, the insertion instrument including a body portion defining a lumen therethrough, wherein the lumen is configured to receive the driving instrument.

9. The method of claim 8 , further comprising engaging the spinal implant using a first implant engagement mechanism and a second implant engagement mechanism.

10. The method of claim 9 , wherein the first implant engagement mechanism is a connector assembly including connector arms pivotably coupled to opposing sides of the body portion of the insertion instrument, the connector arms configured to engage an outer surface of the spinal implant.

11. The method of claim 10 , wherein the step of inserting the spinal implant further comprises inserting the spinal implant into the disc space with an insertion shaft received within the lumen of the insertion instrument.

12. The method of claim 10 , further comprising inserting the insertion shaft into the lumen of the insertion instrument and securely engaging the insertion shaft with the spinal implant.

13. The method of claim 9 , wherein the second implant engagement mechanism is a threaded portion of an insertion shaft positioned within the lumen of the insertion instrument, the threaded portion configured to engage with a threaded surface of the spinal implant.

14. The method of claim 8 , further comprising disengaging a tool from within the lumen of the insertion instrument by depressing a button of the insertion instrument.

15. The method of claim 14 , wherein the tool is an insertion shaft having a distal end securely engaged with the spinal implant.

16. The method of claim 14 , wherein depressing the button moves a body portion coupled to the button such that a slot defined through the body portion becomes aligned with the lumen to permit the tool to be disengaged from within the lumen.

17. A method of claim 7 , wherein the driving instrument includes a bearing assembly disposed around the inner shaft and within the outer shaft.

18. A method of claim 17 , wherein the bearing assembly includes a bearing retainer having ball bearings disposed therein, and end plates positioned on opposed sides of the bearing retainer.

Assignees

• K2M Inc

Inventors

• Ludwig Steven
• Dhupar Scott
• Bianco Sabatino
• Abbed Khalid
• Doppenberg Egon
• Moore Jennifer
• Donohoe John
• Jones Scott A
• Wallenstein Todd
• Vinckier Brad
• Floyd Jordan
• Lanford Gregory
• O'Shaughnessy Brian
• Morrison Thomas

Classifications

• A61F2/4611 Primary

  of spinal prostheses · CPC title

• B25B23/142 Primary

  specially adapted for hand operated wrenches or screwdrivers · CPC title

• A61B2017/0256

  for the spine · CPC title

• A61F2/447

  substantially parallelepipedal, e.g. having a rectangular or trapezoidal cross-section · CPC title

• A61F2/4425

  made of articulated components · CPC title