Insertion instrument for expandable spinal implants

Patent metadata

Field	Value
Publication number	US-10159584-B2
Application number	US-201816017292-A
Country	US
Kind code	B2
Filing date	Jun 25, 2018
Priority date	Feb 26, 2016
Publication date	Dec 25, 2018
Grant date	Dec 25, 2018

Abstract

An insertion instrument for expandable spinal implants includes an elongate member, a shuttle, and a worm gear. The elongate member includes a handle portion of a proximal end and an end effector on a distal end, wherein the end effector is configured to be releasably engaged to an expandable spinal implant. The shuttle is slidably disposed within a cavity defined within the end effector and includes a wedged shaped distal end configured to engage an expandable spinal implant. The worm gear is rotatably disposed within the cavity defined in the end effector and is in mechanical communication with the shuttle, such that rotation of the worm gear effectuates movement of the shuttle. Distal movement of the shuttle effectuates articulation of an expandable spinal implant. A method of performing surgery is also disclosed.

First claim

What is claimed is:

1. A method of performing surgery, comprising:
releasably securing an insertion instrument to an expandable spinal implant, the insertion instrument including:
an elongate member including a handle portion on a proximal end thereof and an end effector on a distal end thereof, the end effector configured to be releasably engaged to the expandable spinal implant;
a shuttle slidably disposed within a cavity defined in the end effector and retained therein, the shuttle including a wedge shaped distal end configured to selectively engage the expandable spinal implant; and
a worm gear rotatably disposed within the cavity defined in the end effector of the insertion instrument, the worm gear in mechanical communication with the shuttle such that rotation of the worm gear effectuates movement of the shuttle, wherein distal movement of the shuttle within the cavity causes the shuttle to engage the expandable spinal implant and effectuate pivoting of the expandable spinal implant;

positioning an upper body and a lower body of the expandable spinal implant in a first, approximated position relative to each other;
inserting the expandable spinal implant into an intervertebral space; and
rotating the worm gear to effectuate distal movement of the shuttle within the cavity of the end effector of the insertion instrument such that the shuttle engages the lower body of the expandable spinal implant and causes the lower body of the expandable spinal implant to pivot about a hinge pin relative to the upper body, thereby effectuating a change in lordosis of a spine of a patient.

2. The method of claim 1 , further including inserting a plurality of bone screws within a plurality of screw holes defined in each of the upper and lower bodies of the expandable spinal implant and into a respective vertebral body.

3. The method of claim 1 , further including locking the upper and lower bodies of the expandable spinal implant relative to each other.

4. The method of claim 3 , further including removing the insertion instrument from the expandable spinal implant.

5. The method of claim 3 , wherein locking the upper and lower bodies of the expandable spinal implant includes engaging a first tool to a ratchet screw rotatably disposed on the upper body, the ratchet screw threadably engaged to a ratchet mechanism slidably disposed on the upper body, wherein rotation of the ratchet screw causes a plurality of teeth disposed on the ratchet mechanism to engage a corresponding plurality of teeth disposed on the lower body of the expandable spinal implant, thereby locking the upper body relative to the lower body.

6. The method of claim 5 , wherein locking the upper and lower bodies of the expandable spinal implant includes advancing the first tool within a fourth throughhole defined through the elongate member of the insertion instrument.

7. The method of claim 1 , wherein releasably securing the insertion instrument to the expandable spinal implant includes engaging a first tool to a plurality of screws disposed within the end effector of the insertion instrument, the plurality of screws configured to threadably engage a corresponding plurality of threaded holes defined in the upper body of the expandable spinal implant.

8. The method of claim 7 , wherein rotating the worm gear includes engaging a second tool to the worm gear, such that rotation of the second tool effectuates rotation of the worm gear.

9. The method of claim 8 , wherein rotating the worm gear includes advancing the second tool through a first throughhole defined through the elongate member of the insertion instrument, such that the second tool engages the worm gear.

10. The method of claim 9 , wherein releasably securing the insertion instrument to the expandable spinal implant includes advancing the first tool through a second and a third throughhole defined through the elongate member of the insertion instrument, such that the first tool engages each screw of the plurality of screws.

11. The method of claim 1 , wherein rotating the worm gear includes the cavity of the end effector having a pair of opposed rails disposed on side surfaces thereof and the shuttle having a corresponding pair of opposed slots defined within side surfaces thereof, such that engagement of the opposed rails with the opposed slots inhibits rotation of the shuttle within the cavity.

12. The method of claim 1 , wherein rotating the worm gear includes rotating the worm gear to effectuate distal movement of the shuttle within the cavity of the end effector of the insertion instrument such that the wedge shaped distal end portion of the shuttle selectively abuts a portion of the lower body of the expandable spinal implant and pivots the lower body of the expandable spinal implant about the hinge pin relative to the upper body, thereby effectuating a change in lordosis of a spine of a patient.

13. The method of claim 1 , wherein the pivoting of the upper body relative to the lower body causes a first plurality of teeth defined on a portion of the lower body to cam over a second plurality of teeth defined on a ratchet slidably coupled to the upper body, wherein the first and second pluralities of teeth cooperate to permit the lower body to pivot about the hinge pin relative to the upper body in a first direction and inhibit the lower body from pivoting about the hinge pin relative to the upper body in a second, opposite direction.

14. The method of claim 13 , wherein the camming of the first plurality of teeth over the second plurality of teeth causes the ratchet to compress a leaf spring coupled to the upper body, the leaf spring biasing the second plurality of teeth of the ratchet into engagement with the first plurality of teeth of the lower body.

15. The method of claim 1 , wherein rotating the worm gear includes the worm gear threadably engaging a plurality of transverse grooves defined in a lower surface of the shuttle.

16. The method of claim 1 , wherein rotating the worm gear includes the worm gear disposed external to the expandable spinal implant.

17. The method of claim 1 , wherein rotating the worm gear includes the worm gear having a length that is shorter than a length of the shuttle.

Assignees

• K2M Inc

Inventors

• Carnes Megan
• Donohoe John
• Jones Scott

Classifications

• A61F2002/30593

  hollow · CPC title

• A61F2002/30507

  using a threaded locking member, e.g. a locking screw or a set screw · CPC title

• A61F2002/30556

  for adjusting thickness · CPC title

• A61F2002/30538

  for adjusting angular orientation · CPC title

• A61F2/4611 Primary

  of spinal prostheses · CPC title