Transport vehicle and transport facility

Patent metadata

Field	Value
Publication number	US-11767204-B2
Application number	US-202217964257-A
Country	US
Kind code	B2
Filing date	Oct 12, 2022
Priority date	Jul 20, 2017
Publication date	Sep 26, 2023
Grant date	Sep 26, 2023

Abstract

A transport vehicle ( 2 ) that travels along a container shelf ( 1 ) provided with a plurality of levels of shelf portions ( 11 ) arranged in a vertical direction (Z) and configured to support containers (W), thereby transporting the containers (W). The transport vehicle ( 2 ) is provided with a support region where a container (W) is supported, a first transfer apparatus ( 23 ) that inserts/takes the container (W) into/out of the container shelf ( 1 ), and a second transfer apparatus ( 24 ) that loads/unloads the container (W) on/from the support region. The second transfer apparatus ( 24 ) is configured such that a container (W) can be moved to the support region so as to allow a plurality of the containers (W) to be supported in a stacked state in the support region.

First claim

The invention claimed is:

1. A transport vehicle that travels along a front face of a container shelf provided with a plurality of levels of shelf portions arranged in a vertical direction and configured to support containers, thereby transporting the containers, the containers configured to be stackable in the vertical direction, and the transport vehicle comprising:
a support region where a container is supported;
a first transfer apparatus that inserts/takes the container into/out of the container shelf; and
a second transfer apparatus that loads/unloads the container on/from the support region;
wherein the transport vehicle is configured to perform in parallel both carry-in transport in which a carry-in container, which is the container to be inserted into the container shelf, is transported from an outside of the container shelf to the container shelf and carry-out transport in which a carry-out container, which is the container taken out of the container shelf, is transported from the container shelf to the outside of the container shelf,
wherein the transport vehicle is configured to take out the carry-out container from the container shelf and support the carry-out container in the support region and to insert the carry-in container supported in the support region into the container shelf, and
wherein the second transfer apparatus is configured such that a container can be moved to the support region so as to allow a plurality of the containers to be supported in a stacked state in the support region.

2. The transport vehicle according to claim 1 ,
wherein the second transfer apparatus is provided with a holding portion that holds a container from above, and a horizontal movement mechanism that horizontally moves the holding portion between an area above the first transfer apparatus and an area above the support region, and
wherein a container that was moved to the area above the support region by the horizontal movement mechanism is stacked on the top side of a container that is already supported in the support region, whereby a plurality of the containers are supported in a stacked state in the support region.

3. The transport vehicle according to claim 2 ,
wherein the second transfer apparatus is configured such that, when holding the container with the holding portion, the holding portion is horizontally moved to a side near that container by the horizontal movement mechanism, and when holding of the container by the holding portion is released, the holding portion is horizontally moved to a side away from that container by the horizontal movement mechanism.

4. The transport vehicle according to claim 2 ,
wherein the holding portion is provided with a holding fixture whose position can be changed between a holding position where the container is held and a release position where holding of the container is released, and
wherein the second transfer apparatus is configured such that, by switching the position of the holding fixture between the holding position and the release position, it is possible to switch the holding state for the container to be transferred without horizontally moving the holding portion with respect to that container with the horizontal movement mechanism.

5. The transport vehicle according to claim 1 , further comprising a transfer apparatus that serves as both the first transfer apparatus and the second transfer apparatus.

6. The transport vehicle according to claim 1 ,
wherein the support region is provided at a position adjacent to an installation region of the first transfer apparatus in a horizontal direction.

7. The transport vehicle according to claim 1 ,
wherein the support region has a plurality of stacking regions capable of supporting a plurality of the containers in a stacked state.

8. The transport vehicle according to claim 7 ,
wherein the plurality of stacking regions include a first region where the container can be directly moved by the second transfer apparatus, and a second region where the container cannot be directly moved by the second transfer apparatus, and
wherein a transport apparatus that transports a plurality of the containers in a stacked state between the first region and the second region is provided in the support region.

9. The transport vehicle according to claim 7 ,
wherein the plurality of stacking regions include a carry-out region where a container that was removed from the container shelf can be supported, and a carry-in region where a container planned to be stored on the container shelf can be supported, and
wherein the second transfer apparatus is configured such that it is possible to directly move the container with respect to both the carry-out region and the carry-in region.

10. A transport facility provided with a plurality of the transport vehicles according to claim 1 , the transport facility comprising:
a plurality of the container shelves; and
a control apparatus that sets a travel route of the plurality of transport vehicles;
wherein a passageway of the transport vehicles formed between two of the container shelves adjacent in a shelf depth direction serves as an inter-shelf passageway, and the plurality of container shelves are arranged such that a plurality of the inter-shelf passageways are formed, and
wherein the control apparatus sets a travel route of each of the transport vehicles such that a travel direction of the transport vehicles in each of the inter-shelf passageways is one direction.

11. The transport facility according to claim 10 , further comprising:
a picking unit where picking work is performed,
wherein the picking unit is provided with a receiving unit receiving the container from the transport vehicle and a discharging unit discharging the container to the transport vehicle, and
wherein the transport vehicle is configured to perform both the carry-in transport and the carry-out transport in parallel in one instance of back-and-forth movement between the picking unit and the container shelf.

Assignees

• Daifuku Kk

Inventors

• Ueda Yuichi
• Iwata Masashige
• Emoto Akira

Classifications

• B66F9/07 Primary

  Floor-to-roof stacking devices, e.g. "stacker cranes", "retrievers" · CPC title

• B65G1/0414

  provided with satellite cars adapted to travel in storage racks · CPC title

• B65G47/901

  provided with drive systems with rectilinear movements only · CPC title

• B65G61/00

  Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for · CPC title

• B66F9/063

  Automatically guided · CPC title