Electrolyte health management for redox flow battery

Patent metadata

Field	Value
Publication number	US-11764380-B2
Application number	US-202117453993-A
Country	US
Kind code	B2
Filing date	Nov 8, 2021
Priority date	Nov 20, 2018
Publication date	Sep 19, 2023
Grant date	Sep 19, 2023

Abstract

Methods and systems are provided for a rebalancing reactor of a flow battery system. In one example, a pH of a battery electrolyte may be maintained by the rebalancing reactor by applying a negative potential to a catalyst bed of the rebalancing reactor. A performance of the rebalancing reactor may further be maintained by treating the catalyst bed with deionized water.

First claim

The invention claimed is:

1. A method for treating a rebalancing reactor of a redox flow battery, comprising:
flowing an electrolyte of the redox flow battery and hydrogen gas generated in the flow battery to the rebalancing reactor, and applying a negative potential to a catalyst bed of the rebalancing reactor while flowing the electrolyte and the hydrogen gas to the rebalancing reactor, wherein applying the negative potential to the catalyst bed includes activating an electric device electrically coupled to the catalyst bed by a conductive wire, and wherein activating the electric device includes delivering a voltage to the conductive wire and wherein the conductive wire is incorporated into a catalyst layer of the catalyst bed along a plane of the catalyst layer.

2. The method of claim 1 , wherein flowing the electrolyte to the rebalancing reactor includes delivering the electrolyte from a battery cell of the redox flow battery to the rebalancing reactor to restore a pH and ferrous iron concentration of the electrolyte.

3. The method of claim 1 , wherein applying the negative potential to the catalyst bed includes continuously maintaining the negative potential to repel anions.

4. The method of claim 3 , wherein continuously maintaining the negative potential to repel the anions includes repelling anionic species of the electrolyte.

5. The method of claim 1 , wherein applying the negative potential to the catalyst bed includes delivering a voltage from the electric device to the catalyst bed when the catalyst bed is spiral wound into a cylindrical shape and wherein the conductive wire extends from at least one end of the cylindrical shape along a central axis of rotation of the cylindrical shape.

6. The method of claim 1 , wherein applying the negative potential to the catalyst bed includes impeding formation of a double diffusion layer at the catalyst bed and increasing a ferrous iron reduction rate.

7. The method of claim 1 , wherein applying the negative potential to the catalyst bed includes maintaining the negative potential at the catalyst bed continuously during operation of the redox flow battery.

8. The method of claim 1 , wherein applying the negative potential to the catalyst bed includes applying a voltage between −50 mV and −800 mV.

9. A method for treating a rebalancing reactor of a redox flow battery, comprising:
flowing an electrolyte of the redox flow battery and hydrogen gas generated in the flow battery to the rebalancing reactor, and applying a negative potential to a catalyst bed of the rebalancing reactor while flowing the electrolyte and the hydrogen gas to the rebalancing reactor; and flushing the catalyst bed with deionized water when a pH of the electrolyte is detected to rise above a threshold pH.

10. The method of claim 9 , wherein the threshold pH is 4.

11. The method of claim 9 , wherein flushing the catalyst bed with the deionized water includes flowing the deionized water across the catalyst bed within a housing of the catalyst bed while the redox flow battery is deactivated.

12. A method for treating a rebalancing reactor of a redox flow battery, comprising:
flowing an electrolyte of the redox flow battery and hydrogen gas generated in the flow battery to the rebalancing reactor, and applying a negative potential to a catalyst bed of the rebalancing reactor while flowing the electrolyte and the hydrogen gas to the rebalancing reactor; and soaking the catalyst bed in deionized water when an iron reduction rate of the flow battery is detected to fall below a threshold rate.

13. The method of claim 12 , wherein the threshold rate is 0.6 mol/m 2 hr.

14. The method of claim 12 , wherein soaking the catalyst bed in the deionized water includes removing the catalyst bed from a housing of the catalyst bed and submerging the catalyst bed in the deionized water and wherein the catalyst bed is submerged in the deionized water at a target temperature over a target duration of time.

15. The method of claim 14 , wherein the target temperature is at least 80 degrees C. and the target duration of time is at least 60 hours.

Assignees

• Ess Technology Inc

Inventors

• Song Yang
• Mcdonald Timothy J
• Behr Alexandria

Classifications

• H01M8/188 Primary

  by recharging of redox couples containing fluids; Redox flow type batteries · CPC title

• H01M8/0693 Primary

  Treatment of the electrolyte residue, e.g. reconcentrating · CPC title

• Y02E60/50

  Fuel cells · CPC title

• H01M8/04186

  of liquid-charged or electrolyte-charged reactants · CPC title

• H01M8/04201

  Reactant storage and supply, e.g. means for feeding, pipes · CPC title