Internal combustion engine system operable in at least two operating modes

Patent metadata

Field	Value
Publication number	US-11761408-B2
Application number	US-201917753856-A
Country	US
Kind code	B2
Filing date	Oct 23, 2019
Priority date	Oct 23, 2019
Publication date	Sep 19, 2023
Grant date	Sep 19, 2023

Abstract

The invention relates to an internal combustion engine system ( 100 ), comprising: —an internal combustion engine ( 2 ) comprising a cylinder block ( 3 ) housing a plurality of cylinders ( 4 ), a first intake manifold ( 6 a ) connected to a first group of cylinders ( 4 a ) a second distinct intake manifold ( 6 b ) connected to a second group of cylinders ( 4 b ) and a first, respectively a second, exhaust manifold ( 8 a, 8 b ) for receiving the exhaust gas emitted from the first, respectively the second, group of cylinders ( 4 a, 4 b ); —an air inlet line ( 10 ); —an EGR line ( 20 ) connected to the first and second exhaust manifolds ( 8 a, 8 b ); wherein the internal combustion engine system is operable in at least two operating modes, respectively a normal operating mode in which all cylinders are supplied with fuel and a regeneration operating mode, in which the cylinders of the first group of cylinders ( 4 a ) are no longer supplied with fuel, characterized in that: —the system also includes a mixing unit ( 30 ) comprising a four-way valve, said four-way valve ( 30 ) having a first inlet ( 31 ) connected to the EGR line ( 20 ), a second inlet ( 32 ) connected to the air inlet line ( 10 ), a first outlet ( 33 ) connected to the first intake manifold ( 6 a ) and a second outlet ( 34 ) connected to the second intake manifold ( 6 b ); —the four-way valve is designed so that, in said normal operating mode, the intake gases supplied to the first intake manifold ( 6 a ) and to the second intake manifold ( 6 b ) have approximately the same proportion of exhaust gas and so that, in said regeneration operating mode, the intake gas supplied to the first intake manifold ( 6 a ) only includes exhaust gas.

First claim

The invention claimed is:

1. Internal combustion engine system, comprising: an internal combustion engine comprising a cylinder block housing a plurality of cylinders, a first intake manifold connected to a first group of cylinders, a second distinct intake manifold connected to a second group of cylinders and a first, respectively a second, exhaust manifold for receiving the exhaust gas emitted from the first, respectively the second, group of cylinders; an air inlet line; an EGR line connected to the first and second exhaust manifolds; wherein the internal combustion engine system is operable in at least two operating modes, respectively a normal operating mode in which all cylinders are supplied with fuel and a regeneration operating mode, in which the cylinders of the first group of cylinders are no longer supplied with fuel, characterized in that: the system also includes a mixing unit comprising a four-way valve, said four-way valve having a first inlet connected to the EGR line, a second inlet connected to the air inlet line, a first outlet connected to the first intake manifold and a second outlet connected to the second intake manifold; the four-way valve is designed so that, in said normal operating mode, the intake gases supplied to the first intake manifold and to the second intake manifold have approximately the same proportion of exhaust gas and so that, in said regeneration operating mode, the intake gas supplied to the first intake manifold only includes exhaust gas.

2. The system according to claim 1 , characterized in that the four-way valve is controlled so that, in said regeneration operating mode, the intake gas supplied to the second intake manifold includes only fresh air or a mixture of fresh air and exhaust gas.

3. The system according to claim 1 , characterized in that the four-way valve comprises a housing defining an internal chamber, the internal chamber having a first portion in fluid communication with the first inlet and the first outlet of the four-way valve and a second portion in fluid communication with the second inlet and the second outlet of the four-way valve, the first and second portions being separated by a central opening, the central opening being selectively closed by a closure element.

4. The system according to claim 3 , characterized in that the closure element comprises a flap that is rotatably movable inside the internal chamber.

5. The system according to claim 4 , characterized in that the flap has a bottom end and a top end, said flap being rotatably movable between a first position in which its bottom end, respectively its top end, abuts against a bottom abutment surface respectively a top abutment surface, defined by the housing and in which it closes the central opening, a second position in which its bottom and top ends are far from the bottom and top abutment surfaces and in which it completely opens the central opening, and preferably an intermediate position between the first and second positions in which its bottom and top ends are close to said bottom and top abutment surfaces and in which it opens the central opening in a top part thereof that is close to the top abutment surface while closing said central opening in a bottom part thereof that is close to the bottom abutment surface.

6. The system according to claim 5 , characterized in that, in the intermediate position of the flap, its bottom end is sealingly in contact with a bottom internal surface of the housing, thus preventing a flow of gas between the first and second portions of the internal chamber through the central opening in a bottom part thereof, and its top end is distant from a top internal surface of the housing, thus allowing a flow of gas between said first and second portions through the central opening in a top part thereof.

7. The system according to claim 3 , characterized in that the closure element comprises a hemi-cylindrical wall having substantially the same shape as the central opening, said wall being rotatably movable inside the internal chamber.

8. The system according to claim 7 , characterized in that the closure element is movable between a first position, in which it is angularly aligned with the central opening to close it, a second position, in which it is angularly offset from the central opening to completely open it, and preferably an intermediate position between the first and second positions in which it is slightly angularly offset from the central opening to partially open it.

9. The system according to claim 1 , characterized in that it further comprises a controller for controlling the opening, the closing and/or the partial opening of the four-way valve.

10. The system according to claim 1 , characterized in that an EGR valve is arranged downstream of the first, respectively the second, exhaust manifold on the path of exhaust gas flowing towards the EGR line, said EGR valves controlling the flow of exhaust gas through the EGR line.

11. The system according to claim 1 , characterized in that the first and second exhaust manifolds jointly form a single exhaust manifold.

12. The system according to claim 1 , characterized in that the system includes a turbocharger comprising an air compressor and a turbine for driving said compressor, the turbine being arranged to be driven by exhaust gas flowing from the first and second exhaust manifolds to an exhaust after treatment system, the air compressor being arranged to supply compressed air to the air inlet line.

13. Vehicle comprising an internal combustion engine system according to claim 1 .

Assignees

• Volvo Truck Corp

Inventors

• Bauvir Laurent
• Bost Raphael

Classifications

• F02D41/0087 Primary

  Selective cylinder activation, i.e. partial cylinder operation (deceleration cut-off F02D41/123) · CPC title

• F02M26/70 Primary

  Flap valves; Rotary valves; Sliding valves; Resilient valves · CPC title

• F01N13/107

  More than one exhaust manifold or exhaust collector · CPC title

• F02M26/05

  High pressure loops, i.e. wherein recirculated exhaust gas is taken out from the exhaust system upstream of the turbine and reintroduced into the intake system downstream of the compressor · CPC title

• F02M26/38

  with two or more EGR valves disposed in parallel · CPC title