Carton with article protection insert

Patent metadata

Field	Value
Publication number	US-11760549-B2
Application number	US-202016952518-A
Country	US
Kind code	B2
Filing date	Nov 19, 2020
Priority date	Jul 17, 2012
Publication date	Sep 19, 2023
Grant date	Sep 19, 2023

Abstract

A carton for containing a plurality of articles. The carton includes a plurality of panels that extends at least partially around an interior of the carton. The plurality of panels comprising a top panel, a bottom panel, a first side panel, and a second side panel. An article protection insert comprises a plurality of features for engaging a respective article of the plurality of articles. At least one access feature is in the top panel for positioning the article protection insert to a position wherein the features engage at least one article of the plurality of articles.

First claim

What is claimed is:

1. A carton containing a plurality of articles, the carton comprising:
a plurality of panels extending at least partially around an interior of the carton, the plurality of panels comprising a top panel, a bottom panel, a first side panel, and a second side panel;
an article protection insert comprising a plurality of features, the plurality of features comprising at least one opening in the article protection insert, the at least one opening engaging a respective article of the plurality of articles, wherein the article protection insert is positioned in the interior of the carton and is spaced apart from the top panel and the bottom panel of the carton:
the article protection insert comprises a middle portion and two outer portions, the middle portion comprises at least one feature of the plurality of features, the middle portion comprises a top panel of the article protection insert, the two outer portions comprise a first side panel of the article protection insert foldably connected to the top panel of the article protection insert, and a second side panel of the article protection insert foldably connected to the top panel of the article protection insert;
wherein articles of the plurality of articles are arranged in adjacent rows in the carton, the first side panel of the article protection insert and the second side panel of the article protection insert being respectively folded relative to the top panel of the article protection insert to be located between adjacent rows of the articles;
wherein at least one of the first side panel of the article protection insert and the second side panel of the article protection insert has article protection flaps that are foldably connected to the one of the first side panel of the article protection insert and the second side panel of the article protection insert and that extend outwardly from the one of the first side panel of the article protection insert and the second side panel of the article protection insert between articles in an adjacent row of articles.

2. The carton of claim 1 , comprising at least one access cut in the top panel of the plurality of panels for positioning the article protection insert to a position wherein the features engage at least one article of the plurality of articles.

3. The carton of claim 1 , the at least one opening receiving at least a portion of the respective article of the plurality of articles.

4. The carton of claim 1 , wherein the plurality of articles comprises containers having a cap and a shoulder, the middle portion contacts a portion of the shoulder of the respective article of the plurality of articles at the at least one opening.

5. The carton of claim 1 , wherein each of the first side panel and the second side panel of the article protection insert has a respective upper portion foldably connected to a respective lower portion, the upper portion being oblique relative to the lower portion.

6. The carton of claim 1 , wherein the carton further comprising at least one article protection flap foldably connected to the bottom panel, the article protection flap is moveable between a first position that is parallel to the bottom panel and a second position wherein the article protection flap is folded relative to the bottom.

7. The carton of claim 6 , wherein the article protection flap is for contact with a bottom portion of at least one article of the plurality of articles, and the article protection insert is for contact with a top portion of at least one article of the plurality of articles.

8. In combination, a carton blank and an article protection insert blank for forming a carton for containing a plurality of articles,
the carton blank comprising:
a plurality of panels comprising a top panel, a bottom panel, a first side panel, and a second side panel; and
the article protection insert blank comprising a plurality of features comprising at least one opening in the article protection insert blank, the at least one opening being for engaging a respective article of the plurality of articles, wherein the article protection insert blank is attached to the top panel of the carton blank by releasable adhesive;
the article protection insert blank comprises a middle portion and two outer portions, the middle portion comprises the at least one opening,
the middle portion comprises a top panel of the article protection insert blank, the two outer portions comprises a first side panel of the article protection insert blank foldably connected to the top panel of the article protection insert blank, and a second side panel of the article protection insert blank is foldably connected to the top panel of the article protection insert blank;
wherein articles of the plurality of articles are for being arranged in adjacent rows in the carton formed from the carton blank and the article protection insert blank, and the first side panel of the article protection insert blank and the second side panel of the article protection insert blank are for being respectively folded relative to the top panel of the article protection insert blank to be located between adjacent rows of the articles;
wherein at least one of the first side panel of the article protection insert blank and the second side panel of the article protection insert blank has article protection flaps that are moveable from a first position parallel to the one of the first side panel of the article protection insert blank and the second side panel of the article protection insert blank to a second position for placement between articles in an adjacent row of articles.

9. The combination of claim 8 , comprising at least one access cut in the top panel of the plurality of panels for positioning the article protection insert blank to a position wherein the features engage at least one article of the plurality of articles in the carton formed from the carton blank and the article protection insert blank.

10. The combination of claim 8 , the at least one opening being for receiving at least a portion of the respective article of the plurality of articles.

11. A method of forming a carton comprising:
obtaining a carton blank comprising a plurality of panels comprising a top panel, a bottom panel, a first side panel, and a second side panel;
obtaining an article protection insert blank comprising a plurality of features, a middle portion, and two outer portions, the middle portion comprises at least one feature of the plurality of features, the plurality of features comprising at least one opening in the article protection flap, the middle portion comprises a top panel of the article protection insert blank, the two outer portions comprise a first side panel of the article protection insert blank foldably connected to the top panel of the article protection insert, and a second side panel of the article protection insert blank foldably connected to the top panel of the article protection insert blank, and at least one of the first side panel of the article protection insert blank and the second side panel of the article protection insert blank has article protection flaps;
positioning the article protection insert blank relative to the carton blank comprising attaching the article protection insert blank to the top panel of the carton blank with releasable adhesive;
forming an interior of the carton at least partially defined by the plurality of panels, the forming the interior of the carton comprising forming an open-ended sleeve;
loading a plurality of articles in the interior of the carton, wherein the articles are arranged in adjacent rows in the carton; and
forming an article protection insert from the article protection insert bl

Assignees

• Graphic Packaging Int Llc

Inventors

• Alexander O'Neal
• Spivey Sr Raymond R
• Baldino Mark
• Gonzalez Ana
• Holley Jr John Murdick

Classifications

• B65D71/36 Primary

  {having a tubular shape, e.g. tubular wrappers, with} end walls · CPC title

• B65D71/16 Primary

  with article-locating elements · CPC title

• B65D2571/00141

  glued · CPC title

• B65D2571/0045

  for hands · CPC title

• B65D2571/0032

  inserted the wrapper · CPC title