Techniques for depowdering additively fabricated parts through fluid immersion and related systems and methods

Patent metadata

Field	Value
Publication number	US-11759859-B2
Application number	US-202016999210-A
Country	US
Kind code	B2
Filing date	Aug 21, 2020
Priority date	Aug 23, 2019
Publication date	Sep 19, 2023
Grant date	Sep 19, 2023

Abstract

Techniques for depowdering in additive fabrication are provided. According to some aspects, techniques are provided that separate powder from additively fabricated parts through liquid immersion of the parts. Motion of the liquid, such as liquid currents, may dislodge or otherwise move powder away from additively fabricated parts to which it is adhered or otherwise proximate to. The liquid may also provide a vehicle to carry away powder from the additively fabricated parts. Removed powder may be filtered or otherwise separated from the liquid to allow recirculation of the liquid to the parts and/or to enable re-use of the powder in subsequent additive fabrication processes. Techniques for depowdering through liquid immersion may be automated, thereby mitigating challenges associated with manual depowdering operations.

First claim

What is claimed is:

1. A method of depowdering additively fabricated parts, the method comprising:
arranging a plurality of additively fabricated parts within a container containing a liquid and above an upper surface of the liquid in the container, the container coupled to at least one inlet through which the liquid flows into the container, and the container coupled to at least one outlet through which the liquid flows out of the container,
wherein each of the plurality of additively fabricated parts is formed from particles of a metal powder held together by one or more binders, and has unbound particles of the metal powder on its surface;
generating, using at least one source of agitation, currents within the liquid in the container, wherein generating the currents comprises directing liquid from outside of the container onto the plurality of additively fabricated parts such that the directed liquid is deposited into the container while conveying unbound particles of the metal powder into the container;
conveying, by the generated liquid currents, at least some of the unbound particles of the metal powder away from the plurality of additively fabricated parts; and
filtering, using a filtration device coupled to the at least one outlet of the container, at least some of the conveyed unbound particles of the metal powder from the liquid that flows out of the container.

2. The method of claim 1 , wherein the plurality of additively fabricated parts are arranged on a tray within the container.

3. The method of claim 2 , wherein the tray comprises a plurality of perforations and wherein conveying the unbound particles of the metal powder away from the plurality of additively fabricated parts comprises conveying at least a portion of the unbound particles of the metal powder through perforations of the plurality of perforations.

4. The method of claim 2 , wherein an upper surface of the tray is corrugated.

5. The method of claim 1 , wherein the liquid comprises one or more surfactants.

6. The method of claim 1 , wherein the liquid comprises isopropyl alcohol and/or toluene.

Assignees

• Desktop Metal Inc

Inventors

• Go Jamison
• Sachs Daniel
• Nick Robert J
• Myerberg Jonah Samuel
• Goldblatt Michael

Classifications

• B33Y40/20 Primary

  Post-treatment, e.g. curing, coating or polishing · CPC title

• B22F3/24 Primary

  After-treatment of workpieces or articles {(B22F3/1146 takes precedence)} · CPC title

• B33Y50/02

  for controlling or regulating additive manufacturing processes · CPC title

• B08B3/102

  with means for agitating the liquid (by agitating the container B08B3/042, B08B3/044, B08B3/045, B08B3/06) · CPC title

• B08B3/104

  using propellers · CPC title