Compressor fault diagnostic apparatus and system

Patent metadata

Field	Value
Publication number	US-11754073-B2
Application number	US-201916683712-A
Country	US
Kind code	B2
Filing date	Nov 14, 2019
Priority date	Jan 11, 2019
Publication date	Sep 12, 2023
Grant date	Sep 12, 2023

Abstract

A compressor fault diagnostic apparatus including a current sensing unit to sense a current flowing through a motor of the compressor, a fault diagnostic unit to determine whether or not the motor performs a reverse rotation based on the current flowing through the motor, and a cut-off unit to remove power based on a determination of the fault diagnostic unit.

First claim

What is claimed is:

1. A compressor fault diagnostic apparatus, comprising:
a current sensing unit to sense a current flowing through a motor within the compressor;
a fault diagnostic unit to determine whether or not the motor performs a reverse rotation based on the current flowing through the motor; and
a cut-off unit to remove power from the motor based on a determination of the fault diagnostic unit,
wherein the current sensing unit senses a first current flowing through a first winding of the motor of the compressor and a second current flowing through a second winding of the motor, respectively, and
wherein the fault diagnostic unit compares a value of the first current and a preset reference current value, and determines whether the motor has performed the reverse rotation according to a result of comparing the value of the first current and the reference current value.

2. The apparatus of claim 1 , wherein when the value of the first current is less than or equal to the preset reference current value, the fault diagnostic unit determines that the motor has performed a reverse rotation, and controls the cut-off unit to remove the power from the motor.

3. The apparatus of claim 2 , wherein when the value of the first current is less than or equal to the reference current value, the fault diagnostic unit controls the cut-off unit to restart the motor.

4. The apparatus of claim 3 , wherein when the first current is less than or equal to the reference current value, the fault diagnostic unit compares phases of the first current and the second current with each other, and determines whether or not the motor performs a reverse rotation based on the phase comparison result.

5. The apparatus of claim 4 , wherein when it is determined that a value of the first current is lower than or equal to the reference current value, and the phase of the first current is ahead of the phase of the second current, the fault diagnostic unit determines that the motor performs a reverse rotation.

6. The apparatus of claim 5 , wherein when it is determined that a value of the first current is lower than or equal to the reference current value, and the phase of the second current is ahead of the phase of the first current, the fault diagnostic unit determines that refrigerant circulating in the compressor is leaked.

7. The apparatus of claim 5 , wherein when it is determined that a value of the first current is lower than or equal to the reference current value and the phase of the first current is ahead of the phase of the second current, the fault diagnostic unit determines whether or not a power outage has occurred, and determines that the motor has performed a reverse rotation when it is determined that a power outage has occurred on the power.

8. The apparatus of claim 7 , further comprising:
a voltage sensing unit to sense a voltage applied to the compressor,
wherein the fault diagnostic unit determines whether or not a power outage has occurred using the voltage sensing unit.

9. The apparatus of claim 7 , wherein after it is determined that a value of the first current is lower than or equal to the reference current value and the phase of the first current is ahead of the phase of the second current, the fault diagnostic unit increments a predetermined count variable by one unit when it is determined that a power outage has not occurred.

10. The apparatus of claim 9 , wherein the fault diagnostic unit controls the cut-off unit to restart the compressor when the incremented count variable is less than or equal to a preset reference count value.

11. The apparatus of claim 10 , wherein the fault diagnostic unit determines that a condenser included in the motor is abnormal when the incremented count variable is greater than a preset reference count value.

12. The apparatus of claim 3 , wherein the second winding is connected in series with a condenser having a predetermined capacity, and the first winding is connected in parallel with the second winding and the condenser.

13. The apparatus of claim 12 , wherein the current sensing unit senses the first current at a point between the first winding and the power, and senses the second current at a point between the second winding and the condenser.

14. The apparatus of claim 1 , further comprising:
a communication unit to transmit information related to the operation of the fault diagnostic apparatus to an external server or receive a predetermined signal from the external server,
wherein the fault diagnostic unit controls the communication unit to transmit information related to the reverse rotation of the motor to a user terminal when it is determined that the motor performs a reverse rotation.

15. The apparatus of claim 1 , wherein when the first current is less than or equal to the reference current value, the fault diagnostic unit compares phases of the first current and the second current with each other.

16. The apparatus of claim 15 , wherein when it is determined that a value of the first current is lower than or equal to the reference current value, and the phase of the second current is ahead of the phase of the first current, the fault diagnostic unit determines that refrigerant circulating in the compressor is leaked.

17. The apparatus of claim 15 , wherein when it is determined that a value of the first current is lower than or equal to the reference current value and the phase of the first current is ahead of the phase of the second current, the fault diagnostic unit determines whether or not a power outage has occurred, and determines that the motor has performed a reverse rotation when it is determined that a power outage has occurred on the power.

Assignees

• Lg Electronics Inc

Inventors

• Kim Sehoon
• Kim Jangsik

Classifications

• F04C28/28 Primary

  Safety arrangements; Monitoring · CPC title

• F04C28/06 Primary

  specially adapted for stopping, starting, idling or no-load operation · CPC title

• G01R31/3277 Primary

  of low voltage devices, e.g. domestic or industrial devices, such as motor protections, relays, rotation switches · CPC title

• G01R31/343

  in operation · CPC title

• G01R31/346

  Testing of armature or field windings · CPC title