Split-cycle internal combustion engine

Patent metadata

Field	Value
Publication number	US-11739682-B2
Application number	US-202017783501-A
Country	US
Kind code	B2
Filing date	Dec 9, 2020
Priority date	Dec 9, 2019
Publication date	Aug 29, 2023
Grant date	Aug 29, 2023

Abstract

A split-cycle internal combustion engine is provided with an engine block and an expansion section having a plurality of expansion cylinders and a rotating drive shaft, which is supported by a first portion of the engine block and is operated by the expansion cylinders; the engine is further provided with a compression section having a volumetric compressor with a rotating driven shaft, which is supported by a second portion of the engine block and is distinct and spaced apart from the rotating drive shaft; the volumetric compressor has at least one compression cylinder extending along an axis, which is inclined relative to the axes of the expansion cylinders so as to form an angle.

First claim

The invention claimed is:

1. A split-cycle internal combustion engine ( 2 ) comprising:
an engine block ( 43 ) comprising a first portion and a second portion ( 43 b , 43 a );
an expansion section ( 10 b ) comprising:
a) a plurality of expansion cylinders ( 16 b ) arranged in said first portion ( 43 b ) and
b) a rotating drive shaft ( 23 b ) supported by said first portion ( 43 b ) and driven by said expansion cylinders ( 16 b );

a compression section ( 10 a ) comprising a volumetric compressor ( 12 ), which has a rotating driven shaft ( 23 a ) and is a reciprocating compressor comprising at least a compression cylinder ( 16 a ) arranged in said second portion ( 43 a );

said rotating driven shaft ( 23 a ) being supported by said second portion ( 43 a ) and being distinct and spaced from said rotating drive shaft ( 23 b );
said first portion ( 43 b ) and said second portion ( 43 a ) being arranged side by side along a direction ( 44 ) orthogonal to a rotation axis ( 41 b ) of said rotating drive shaft ( 23 b );
wherein said expansion cylinders ( 16 b ) and said compression cylinder ( 16 a ) comprise respective pistons ( 18 b , 18 a ) movable along respective axes ( 42 b , 42 a ) which are inclined with respect to one another so as to form an angle (A), said respective axes ( 42 b , 42 a ) intersecting at an intersection point that lies below the split-cycle internal combustion engine ( 2 ), wherein rotating axes of the rotating driven shaft ( 23 a ) and said rotating drive shaft ( 23 b ), respectively, are arranged between the intersection point and said pistons ( 18 b , 18 a ), and wherein said respective axes ( 42 b , 42 a ) diverge from one another in a direction from said rotating axes of said rotating driven shaft ( 23 a ) and said rotating drive shaft ( 23 b ) toward said compression cylinder ( 16 a ) and said plurality of expansion cylinders ( 16 b ).

2. The engine according to claim 1 , wherein said angle (A) is between greater than 0° and 30°.

3. The engine according to claim 1 , wherein the rotation axes ( 41 b , 41 a ) of the rotating drive shaft ( 23 b ) and of the rotating driven shaft ( 23 a ) are parallel to one another.

4. The engine according to claim 1 , wherein said first and second portions ( 43 b , 43 a ) form a monolithic piece.

5. The engine according to claim 1 , wherein the engine further comprises a mechanical transmission ( 48 ), which is adapted to transfer the motion from said rotating drive shaft ( 23 b ) to said rotating driven shaft ( 23 a ) and is arranged at an end of said engine.

6. The engine according to claim 3 , wherein said rotating drive shaft and said rotating driven shaft are coupled to said engine block in a rotary manner by means of respective main bearings,
which engage respective seats; and wherein said engine further comprises a lower engine block, which defines lower parts of said seats and is fixed to said engine block.

7. The engine according to claim 1 , wherein said expansion section receives compressed air from said compression section through one or more connection ducts and through an intake manifold.

Assignees

• Fpt Ind Spa

Inventors

• Pierro Enzo

Classifications

• F02B33/22 Primary

  with pumping cylinder situated at side of working cylinder, e.g. the cylinders being parallel · CPC title

• F02B33/20 Primary

  with pumping-cylinder axis arranged at an angle to working-cylinder axis, e.g. at an angle of 90 degrees · CPC title

• F02B33/06

  with reciprocating-piston pumps other than simple crankcase pumps · CPC title

• F02B41/08

  Two-stroke compound engines · CPC title

• Y02T10/12

  Improving ICE efficiencies · CPC title