PTC heating element and electric heating device comprising such

Patent metadata

Field	Value
Publication number	US-11737174-B2
Application number	US-202016828292-A
Country	US
Kind code	B2
Filing date	Mar 24, 2020
Priority date	Mar 28, 2019
Publication date	Aug 22, 2023
Grant date	Aug 22, 2023

Abstract

A PTC heating element for an electric heating device includes frame which is made of electrically non-conductive material and which encloses at least one PTC element, conductor tracks electrically connected to the PTC element, and insulating layers bearing, in a heat-conductive manner, against an oppositely disposed main side surface of the PTC element. The frame has contact strips which project over itself and which are electrically conductively connected to the conductor tracks for energizing the PTC element with different polarities. In order to provide an electrically well-insulated PTC heating element allows good heat coupling, s a film respectively covers the outer surfaces of the insulating layers. A corresponding PTC heating element may be provided in a circulation chamber of the electric heating device. In this case, the conductor tracks are electrically connected to the PTC element, protrude through a partition wall of the electric heating device, and are exposed and electrically connected in a connection chamber. The connection chamber is separated by the partition wall from the circulation chamber.

First claim

We claim:

1. A PTC heating element for an electric heating device comprises:
a frame which is made of an electrically non-conductive material and which encloses at least one PTC element,
conductor tracks which are electrically connected to the PTC element, and
insulating layers bearing, in a heat-conductive manner, against oppositely disposed main side surface of the PTC element, wherein
the frame has contact strips projecting over itself which are electrically conductively connected to the conductor tracks for energizing the PTC element with different polarities, and wherein a film covers the outer surfaces of the insulating layers.

2. The PCT heating element according to claim 1 , wherein the frame and the film are formed as a structural unit.

3. The PTC heating element according to claim 2 , wherein the frame and the film are formed by injection molding an electrically insulating plastic material around the PTC element, the insulating layers, and the conductor tracks.

4. The PTC heating element according to claim 1 , wherein the frame comprises the insulating layer and frame struts which circumferentially surround the PTC element and which project over the film in a thickness direction of the PTC heating element outwardly on both sides.

5. The PTC heating element according to claim 1 , wherein the frame and the film are formed from silicone.

6. The PTC heating element according to claim 5 , wherein the film is connected in a positive substance-fit manner to the insulating layer.

7. The PTC heating element according to claim 3 , wherein a core is provided which made of electrically insulating material, through which the contact strips protrude, and which is received in the frame.

8. The PTC heating element according to claim 1 , further comprising an electromagnetic shielding which is formed from a metal structure, which is permeable to fluid, and which surrounds the PTC element and the conductor track.

9. The PTC heating element according to claim 8 , further comprising at least one shielding connection lug that is connected in an electrically conductive manner to the shielding, that extends parallel to the contact strips, and that projects over the shielding.

10. A PTC heating element for an electric heating device, comprising:
a frame which is made of electrically non-conductive material and which encloses at least one PTC element,
conductor tracks which are electrically connected to the PTC element, and
insulating layers which bear, in a heat-conductive manner, against oppositely disposed main side surface of the PTC element, wherein the frame has contact strips which project over itself and which are electrically conductively connected to the conductor tracks for energizing the PTC element with different polarities, further comprising a film respectively covering the outer surfaces of the insulating layers, wherein
the frame and the film are formed by injection molding an electrically insulating plastic material around the PTC element, the insulating layers, and the conductor tracks, and further comprising
1) an electromagnetic shielding that is formed from a metal structure, that is permeable to fluid, and that surrounds the PTC element and the conductor track, and 2) at least one shielding connection lug which is connected in an electrically conductive manner to the shielding and which extends parallel to the contact strips and projects over the shielding.

11. The PTC heating element according to claim 10 , wherein the frame comprises the insulating layer and frame struts which circumferentially surround the PTC element and which project over the film in a thickness direction of the PTC heating element outwardly on both sides, wherein the frame and the film are formed from silicone, and further comprising a core which is made of electrically insulating material, through which the contact strips protrude, and which is received in the frame, wherein the core is surrounded by the resiliently soft plastic material.

12. The PTC heating element according to claim 11 , further comprising 1) an electromagnetic shielding which is formed from a metal structure, which is permeable to fluid, and which surrounds the PTC element and the conductor track, and 2) and at least one shielding connection lug which is connected in an electrically conductive manner to the shielding, which extends parallel to the contact strips, and which projects over the shielding.

13. An electric heating device comprising
at least one PTC heating element which is arranged in a circulation chamber, the PTC heating element including a frame which joins at least one PTC element and contact strips as a structural unit, wherein the contact strips energize the PTC element, are electrically connected to the PTC element, and project over itself, and further comprising a partition wall which separates the circulation chamber from a connection chamber in which the contact strips of the PTC element, protruding through the partition wall, are exposed and electrically connected, wherein the PTC heating element comprises a frame which is made of an electrically non-conductive material and which encloses at least one PTC element, conductor tracks which are electrically connected to the PTC element, and insulating layers bearing, in a heat-conductive manner, against oppositely disposed main side surface of the PTC element, wherein a film covers the outer surfaces of the insulating layers.

14. The electric heating device according to claim 13 , wherein that the PTC heating element is inserted into the partition wall in a sealing manner.

Assignees

• Eberspaecher Catem Gmbh & Co

Inventors

• Walz Kurt
• Asafi Ahmad

Classifications

• H05B3/286 Primary

  the insulating material being an organic material, e.g. plastic · CPC title

• H05B3/32

  heating conductor mounted on insulators on a metallic frame · CPC title

• H05B2203/02

  Heaters using heating elements having a positive temperature coefficient · CPC title

• H05B2203/023

  Heaters of the type used for electrically heating the air blown in a vehicle compartment by the vehicle heating system · CPC title

• H05B3/22 Primary

  non-flexible · CPC title