Positive electrode active material for lithium secondary battery, method for preparing the same and lithium secondary battery including the same

Patent metadata

Field	Value
Publication number	US-11735721-B2
Application number	US-201515515438-A
Country	US
Kind code	B2
Filing date	Oct 28, 2015
Priority date	Oct 28, 2014
Publication date	Aug 22, 2023
Grant date	Aug 22, 2023

Abstract

The present invention relates to a positive electrode active material for a lithium secondary battery, a method for preparing the same and a lithium secondary battery including the same, the positive electrode active material includes a core including a first lithium complex metal oxide, and a shell located surrounding the core and including a second lithium complex metal oxide, and further includes a buffer layer located between the core and the shell, wherein the buffer layer includes a pore, and a three-dimensional network structure of a third lithium complex metal oxide which is connecting the core and the shell, and accordingly, minimizing destruction of the active material caused by a rolling process during the electrode preparation, and maximizing reactivity with an electrolyte liquid.

First claim

What is claimed is:

1. A method for preparing a positive electrode active material for a lithium secondary battery, comprising:
preparing a reaction solution in which metal-containing compound particles are produced by adding an ammonium cation-containing complex forming agent and a basic compound to a solution including a metal raw material for forming a lithium complex metal oxide, and coprecipitation reacting under a pH of more than 10.5 to 12 at a temperature of 30° C. to 70° C. under inert atmosphere;
preparing a precursor by further adding the ammonium cation-containing complex forming agent and the basic compound to the reaction solution until the reaction solution has a pH of 10.5 or less to grow the metal-containing compound particles at a temperature lower by 5° C. to 20° C. than the temperature at which the metal-containing compound particles are produced; and
mixing the precursor with a lithium-containing raw material and then heating to form a positive electrode active material,
wherein the pH in the coprecipitation reacting and the pH in the preparing the precursor is different.

2. The method of claim 1 , wherein the heating is carried out at a temperature of 700° C. to 1000° C.

3. The method of claim 1 , further comprising, after the heating, forming a surface treating layer including a compound of the following Formula 2 on a surface of the positive electrode active material by surface treating the prepared positive electrode active material using a composition including a lithium oxide of the following Formula 2, or mixing the prepared positive electrode active material with a Me raw material and then heating:
Li m MeO (m+n) /2  [Formula 2]

in Formula 2, Me includes any one, two or more elements selected from the group consisting of B, W, Hf, Nb, Ta, Mo, Si, Sn and Zr, 2≤m≤10, and n is an oxidation number of Me.

4. The method of claim 1 , wherein the ammonium cation-containing complex forming agent and the basic compound is included in a molar ratio of 1:10 to 1:2.

5. The method of claim 1 , wherein the inert atmosphere is nitrogen or argon atmosphere.

6. The method of claim 1 , wherein in the preparing the precursor step by adding the ammonium cation-containing complex forming agent and the basic compound, the pH of the reaction solution is changed at a rate of pH 1 to 2.5 per hour.

7. The method of claim 1 , wherein the positive electrode active material comprises:
a core including a first lithium complex metal oxide;
a shell located surrounding the core, and including a second lithium complex metal oxide; and
a buffer layer located between the core and the shell,
wherein the buffer layer includes a pore and a three-dimensional network structure of a third lithium complex metal oxide which is connecting the core and the shell.

8. The method of claim 7 , wherein the core is a primary particle of the first lithium complex metal oxide, or a secondary particle that is an aggregate of the primary particles.

9. The method of claim 7 , wherein the pore is included in 5% by volume to 30% by volume to the total volume of the positive electrode active material.

10. The method of claim 7 , wherein, in the shell, the second lithium complex metal oxide has crystal orientation oriented from the center to the surface of the active material particle in a radial form.

11. The method of claim 7 , wherein the shell further includes a pore between particles of the second lithium complex metal oxide.

12. A method for preparing a positive electrode active material precursor for a lithium secondary battery, comprising:
preparing a reaction solution in which metal-containing compound particles are produced by adding an ammonium cation-containing complex forming agent and a basic compound to a solution including a metal raw material for forming a lithium complex metal oxide, and coprecipitation reacting under a pH of more than 10.5 to 12 at a temperature of 30° C. to 70° C. under inert atmosphere; and
growing the metal-containing compound particles by further adding the ammonium cation-containing complex forming agent and the basic compound to the reaction solution until the reaction solution has a pH of 10.5 or less at a temperature lower by 5° C. to 20° C. than the temperature at which the metal-containing compound particles are produced.

13. The method of claim 12 , wherein the positive electrode precursor comprises:
a core; and
a shell located on a surface of the core,
wherein the shell includes metal-containing compound particles having crystal orientation oriented from the center to the surface of the precursor particle in a radial form.

14. The method of claim 13 , wherein the metal-containing compound particle in the shell has a fiber shape with an aspect ratio of greater than 1.

15. The method of claim 13 , wherein the shell has lower density than the core.

16. The method of claim 13 , wherein the metal-containing compounds in the core and the shell are each independently include a compound of the following Formula 3:
Ni 1-x-y CO x M1 y M3 z M2 w Z  [Formula 3]

wherein, in Formula 3, M1 includes any one, two or more elements selected from the group consisting of Al and Mn, M2 includes any one, two or more elements selected from the group consisting of Zr, Ti, Mg, Ta and Nb, and M3 includes any one, two or more elements selected from the group consisting of W, Mo and Cr, Z is a hydroxyl group or an oxyhydroxyl group, and 0<x≤0.5, 0<y≤0.5, 0≤z≤0.03, 0≤w≤0.02 and 0<x+y≤0.7.

Assignees

• Lg Chemical Ltd
• Lg Energy Solution Ltd

Inventors

• Park Byung Chun
• Park Hong Kyu
• Jung Wang Mo
• Kang Seong Hoon

Classifications

• H01M4/366 Primary

  as layered products · CPC title

• C01G53/42 Primary

  containing alkali metals, e.g. LiNiO2 · CPC title

• C01G53/50

  of the type (MnO2)n-, e.g. Li(NixMn1-x)O2 or Li(MyNixMn1-x-y)O2 · CPC title

• H01M4/505

  of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy · CPC title

• H01M4/525

  of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy · CPC title