Bioreactor with integrated flue gas distribution

Patent metadata

Field	Value
Publication number	US-11718818-B2
Application number	US-202016891119-A
Country	US
Kind code	B2
Filing date	Jun 3, 2020
Priority date	Aug 16, 2019
Publication date	Aug 8, 2023
Grant date	Aug 8, 2023

Abstract

A system includes a photobioreactor that provides a channel configured to contain an algae slurry, a duct positioned adjacent the channel and configured to convey a gas, and a barrier separating the duct from the channel and providing one or more apertures to allow a portion of the gas to be injected into the algae slurry from the duct.

First claim

The invention claimed is:

1. A system for growing algae, comprising:
a photobioreactor that provides a channel configured to contain an algae slurry, the channel exhibiting a length greater than a width and having a first end and a second end opposite the first end;
a duct positioned adjacent the channel and extending between the first and second ends, the duct being configured to convey a gas; and
a barrier separating the duct from the channel and extending between the first and second ends, the barrier providing one or more apertures that allow the gas to be injected into the algae slurry from the duct,
wherein the duct provides a gas inlet at the first end for receiving the gas and a gas exit at the second end for discharging excess gas,
wherein the duct is separated into a plurality of duct zones along a length of the channel by one or more bulkheads, and
wherein the barrier is divided into a plurality of barrier segments, one barrier segment being disposed above each duct zone, and a flow area through the one or more apertures varies along a length of at least one of the plurality of barrier segments.

2. The system of claim 1 , wherein the duct and at least a portion of the channel are formed in a trench of earthen material.

3. The system of claim 1 , wherein the duct is positioned below the channel and the barrier is integrated with a bottom of the channel.

4. The system of claim 1 , wherein the duct is positioned laterally adjacent the channel.

5. The system of claim 1 , wherein the barrier is made of a material selected from a group consisting of a polymer, a rubber or elastomer, a metal, a composite material, a woven material, and any combination thereof.

6. The system of claim 1 , wherein the one or more apertures comprise a plurality of apertures and one or more parameters of the plurality of apertures is varied along a length of the channel, and wherein the one or more parameters are selected from the group consisting of relative spacing, quantity, size, flow area, and shape of one or more of the plurality of apertures.

7. The system of claim 1 , wherein the channel, the duct, and the barrier form a first pond of the photobioreactor and the photobioreactor further includes one or more additional ponds, each pond including:
a corresponding channel configured to contain the algae slurry;
a corresponding duct positioned adjacent the corresponding channel and configured to convey the gas; and
a corresponding barrier separating the corresponding duct from the corresponding channel and providing one or more apertures to allow a portion of the gas to be injected into the algae slurry from the corresponding duct, wherein a duct manifold is coupled to the corresponding duct of each pond to convey the gas into each duct.

8. The system of claim 1 , further comprising a duct system that is fluidically coupled to receive the gas from a flue gas generating facility and to deliver the gas to the duct.

9. The system of claim 1 , further comprising a liquid handling system configured to regulate a level of the algae slurry in the channel.

10. The system of claim 1 , further comprising a booster pump fluidically coupled between first and second duct zones of the plurality of duct zones to transport a portion of the gas past the bulkhead disposed there between.

11. A method, comprising:
containing an algae slurry within a channel of a photobioreactor, the channel exhibiting a length greater than a width and having a first end and a second end opposite the first end;
receiving a gas at a gas inlet of a duct positioned adjacent the channel and extending between the first and second ends, wherein the duct and the channel are separated by a barrier also extending between the first and second ends and providing one or more apertures;
conveying the gas along the duct and injecting at least a portion of the gas into the algae slurry through the one or more apertures; and
discharging excess gas from the duct at a gas exit included at a distal end of the duct,
wherein the duct is separated into a plurality of duct zones along a length of the channel by one or more bulkheads, and
wherein the barrier is divided into a plurality of barrier segments, one barrier segment being disposed above each duct zone, and a flow area through the one or more apertures varies along a length of at least one of the plurality of barrier segments.

12. The method of claim 11 , further comprising positioning the duct and at least a portion of the channel in a trench formed of earthen material.

13. The method of claim 11 , wherein the one or more apertures comprise a plurality of apertures, the method further comprising varying one or more parameters of the plurality of apertures along a length of the channel.

14. The method of claim 11 , further comprising:
capturing the gas from a flue gas generating facility; and
delivering the gas from flue gas generating facility to the duct via a duct system.

15. The method of claim 11 , further comprising adjusting a level of the algae slurry in the channel in response to a pressure in the duct.

16. A photobioreactor, comprising:
a pond volume having a first end and a second end opposite the first end and configured to contain an algae slurry;
a duct positioned adjacent the pond volume and extending between the first and second ends, the duct being configured to convey a gas;
one or more bulkheads arranged within the duct and thereby dividing the duct into a plurality of duct zones;
a booster pump fluidically coupled between adjacent duct zones of the plurality of duct zones to draw a portion of the gas from one duct zone and inject the portion of the gas into another duct zone, wherein each bulkhead diverts the gas out of a corresponding one of the plurality of duct zones and toward a corresponding booster pump; and
a barrier separating the duct from the pond volume and extending between the first and second ends, the barrier comprising a plurality of apertures through which the gas is injected into the algae slurry from the duct.

17. The photobioreactor of claim 16 , wherein the pond volume is defined by a channel.

18. The photobioreactor of claim 17 , wherein the duct is positioned laterally adjacent the channel and the barrier is integrated with a sidewall of the channel.

19. The photobioreactor of claim 16 , wherein one or more parameters of the plurality of apertures is varied along a length of the duct, the one or more parameters being selected from the group consisting of relative spacing, quantity, size, flow area, and shape of one or more of the plurality of apertures.

20. The photobioreactor of claim 16 , wherein the barrier is divided into a plurality of barrier segments, one barrier segment being disposed above each duct zone, and one or more parameters of the plurality of apertures varies along a length of at least one of the plurality of barrier segments.

Assignees

• Exxonmobil Technology & Engineering Company

Inventors

• O'Neal Everett J
• Hanks Patrick L
• Daly Kevin B

Classifications

• C12M21/02 Primary

  Photobioreactors (culturing algae A01G33/00, A01H4/001, C12N1/12) · CPC title

• C12M23/18

  Open ponds; Greenhouse type or underground installations · CPC title

• C12M27/04

  with introduction of gas through the stirrer or mixing element · CPC title

• C12M29/00

  Means for introduction, extraction or recirculation of materials, e.g. pumps (pumps per se F04B) · CPC title

• C12M33/04

  by injection or suction, e.g. using pipettes, syringes, needles (pipettes in general B01L3/02) · CPC title