Controlling an electronic switching unit for supplying power to an inductive power load

Patent metadata

Field	Value
Publication number	US-11716012-B2
Application number	US-202117798372-A
Country	US
Kind code	B2
Filing date	Mar 26, 2021
Priority date	Apr 6, 2020
Publication date	Aug 1, 2023
Grant date	Aug 1, 2023

Abstract

A method for controlling an electronic switching unit for supplying electric power to an inductive power load, includes the following steps: activating an initial filter capacitor by connecting it between the electric power supply of the electronic unit and ground, and deactivating the other capacitors of the bank of filter capacitors; measuring the current flowing through this initial filter capacitor; if this current is above a predetermined nominal current threshold, activating an additional filter capacitor by connecting it between the electric power supply of the electronic unit and ground, in parallel with the initial filter capacitor.

First claim

The invention claimed is:

1. A method for controlling an electronic switching unit for supplying electric power to an inductive power load, the electronic switching unit comprising:
an electric power supply connector;
a bridge of switches which are adapted to be controlled according to a pulse-width modulated signal having a nominal working frequency and a duty cycle;
a bank of power supply filter capacitors, which are arranged between ground and an electric power supply of the electronic switching unit;
the method comprising:
activating an initial filter capacitor of the bank of filter capacitors by connecting it between the electric power supply of the electronic unit and ground, and deactivating remaining capacitors of the bank of filter capacitors;
measuring a current flowing through the initial filter capacitor;
if the current is above a predetermined nominal current threshold, activating an additional filter capacitor by connecting it between the electric power supply of the electronic unit and ground, in parallel with the initial filter capacitor.

2. The method as claimed in claim 1 , further comprising:
a) measuring a current flowing through each of the filter capacitors of the bank of filter capacitors that are activated;
b) if the currents flowing through each of the activated filter capacitors are above the predetermined nominal current threshold, activating a further filter capacitor of the bank of filter capacitors by connecting it between the electric power supply of the electronic unit and ground.

3. The method as claimed in claim 2 , wherein a) and b) are repeated until all the capacitors of the bank of filter capacitors are activated.

4. The method as claimed in claim 1 , wherein, after a step of measuring the current flowing through each of the activated filter capacitors, if the current flowing through each activated capacitor is below a predetermined floor threshold, deactivating a last capacitor of the activated capacitors.

5. The method as claimed in claim 4 , wherein the predetermined floor threshold is equal to half of the predetermined nominal current threshold.

6. The method as claimed in claim 3 , wherein, when all the capacitors of the bank of filter capacitors are activated, the method further comprises:
measuring the current flowing through each of the filter capacitors;
if the measured currents are above the predetermined nominal current threshold, increasing the working frequency of the pulse-width modulated signal to a first predetermined protection frequency, which is greater than the nominal working frequency.

7. The method as claimed in claim 6 , wherein the method further comprises:
measuring the current flowing through each of the filter capacitors;
if the measured currents are above a first predetermined current threshold corresponding to the first predetermined protection frequency, increasing the working frequency of the pulse-width modulated signal to a second predetermined protection frequency.

8. The method as claimed in claim 7 , wherein the following steps are repeated until the working frequency reaches a predetermined maximum protection frequency:
measuring the current flowing through each of the filter capacitors;
if these currents are above a further predetermined current threshold corresponding to a respective predetermined protection frequency, increasing the working frequency of the pulse-width modulated signal to yet a further predetermined protection frequency.

9. The method as claimed in claim 8 , wherein, when the working frequency is equal to the N+1 th predetermined protection frequency, if the current flowing through each capacitor is below the N th predetermined current threshold corresponding to the N th predetermined protection frequency, lowering the working frequency to the value of the N th predetermined protection frequency.

10. The method as claimed in claim 8 , wherein, when the working frequency is equal to the predetermined maximum protection frequency, the method further comprises:
c) measuring the current flowing through each of the filter capacitors; and
d) if the measured currents are above a predetermined maximum current threshold corresponding to the predetermined maximum protection frequency, decreasing the duty cycle of the pulse-width modulated signal to a predetermined protection value.

11. The method as claimed in claim 10 , wherein c) and d) are repeated while gradually lowering the duty cycle until the current flowing through each of the filter capacitors is below the predetermined maximum current threshold corresponding to the predetermined maximum protection frequency.

12. The method as claimed in claim 1 , wherein each capacitor of the filter capacitor bank is assigned in turn to the function of initial filter capacitor, each time the method is subsequently repeated.

Assignees

• Vitesco Tech Gmbh

Inventors

• Rol Baptiste

Classifications

• H02M1/143 Primary

  using compensating arrangements (for reducing noise from the supply in transmission systems H04B15/005) · CPC title

• H02M1/32

  Means for protecting converters other than automatic disconnection · CPC title

• H02M1/36

  Means for starting or stopping converters · CPC title

• H02M7/53871

  with automatic control of output voltage or current · CPC title

• B60L53/22 Primary

  Constructional details or arrangements of charging converters specially adapted for charging electric vehicles · CPC title