Metal powder production apparatus

Patent metadata

Field	Value
Publication number	US-11712739-B2
Application number	US-201916696553-A
Country	US
Kind code	B2
Filing date	Nov 26, 2019
Priority date	Nov 29, 2018
Publication date	Aug 1, 2023
Grant date	Aug 1, 2023

Abstract

A metal powder production apparatus capable of easily preventing an oxide in a molten metal from entering a liquid nozzle is provided. The metal powder apparatus includes a first crucible heating and melting a melting material to generate molten metal, a first heating device heating and melting the metal in the first crucible, a stopper opening and closing a first opening provided on the bottom surface of the first crucible, an introduction pipe having one end connected to the first opening of the first crucible and leading a molten metal in the first crucible to the outside of the first crucible, a second crucible receiving the molten metal flowing out of the introduction pipe, a second heating device heating the second crucible, and a liquid nozzle provided on the bottom surface of the second crucible.

First claim

What is claimed is:

1. A metal powder production apparatus comprising:
a first crucible capable of receiving a metal before melting;
a first heating coil for heating and melting the metal in the first crucible;
a stopper for opening and closing a first opening provided on a bottom surface of the first crucible;
an introduction pipe having one end connected to the first opening of the first crucible, the introduction pipe guiding a molten metal in the first crucible to outside of the first crucible;
a second crucible for receiving the molten metal flowing out of the introduction pipe;
a second heating coil for heating the second crucible,
a liquid nozzle provided on a bottom surface of the second crucible; and
a plurality of gas jet nozzles arranged around the liquid nozzle and jetting a gas fluid to the molten metal flowing down from the liquid nozzle, wherein
a level of a lowest portion having a lowest level in a flow path in the introduction pipe is lower than a level of an other end of the introduction pipe.

2. The metal powder production apparatus according to claim 1 , wherein
the second crucible comprises a second opening provided on either one of the bottom surface and a side surface of the second crucible, and
the other end of the introduction pipe is connected to the second opening.

3. The metal powder production apparatus according to claim 2 , wherein
the introduction pipe has a floating matter collecting wall protruding downward from an upper portion of an inner wall of a flow path of the introduction pipe.

4. The metal powder production apparatus according to claim 1 , wherein
the other end of the introduction pipe is open above the second crucible.

5. The metal powder production apparatus according to claim 4 , wherein
the introduction pipe has a floating matter collecting wall protruding downward from an upper portion of an inner wall of a flow path of the introduction pipe.

6. The metal powder production apparatus according to claim 1 , wherein
the other end of the introduction pipe is open inside the second crucible, and
a level of a lowest portion having a lowest level in a flow path in the introduction pipe is lower than a level of the other end of the introduction pipe.

7. The metal powder production apparatus according to claim 1 , wherein
the introduction pipe includes a main pipe having the one end of the introduction pipe, a plurality of branch pipes branching from the main pipe and opening in the second crucible, and a branch portion where the main pipe branches into the plurality of branch pipes,
the branch portion is provided at a position having the lowest level in the flow path in the introduction pipe, and
a level of an open end of each of the plurality of branch pipes is higher than a level of the branch portion.

8. The metal powder production apparatus according to claim 7 , wherein
the introduction pipe has a floating matter collecting wall protruding downward from an upper portion of an inner wall of a flow path of the introduction pipe.

9. The metal powder production apparatus according to claim 1 , wherein
the liquid nozzle is a plurality of liquid nozzles provided on the bottom surface of the second crucible,
the plurality of gas jet nozzles are arranged around each of the plurality of liquid nozzles, and jetting a gas fluid to the molten metal flowing down from the plurality of liquid nozzles.

Assignees

• Mitsubishi Heavy Ind Ltd

Inventors

• Shibayama Takashi
• Eguchi Shigenobu
• Imano Shinya

Classifications

• B22F9/082 Primary

  atomising using a fluid (using centrifugal force B22F9/10) · CPC title

• B22F2009/088

  Fluid nozzles, e.g. angle, distance · CPC title

• B22F2009/0888

  casting construction of the melt process, apparatus, intermediate reservoir, e.g. tundish, devices for temperature control · CPC title

• B22F2009/0892

  casting nozzle; controlling metal stream in or after the casting nozzle · CPC title

• Y02P10/25

  Process efficiency · CPC title