Flexible electric generator for generating electric power

Patent metadata

Field	Value
Publication number	US-11696509-B2
Application number	US-201916693977-A
Country	US
Kind code	B2
Filing date	Nov 25, 2019
Priority date	Nov 26, 2018
Publication date	Jul 4, 2023
Grant date	Jul 4, 2023

Abstract

The present disclosure provides a flexible electric generator and methods for fabricating the same. The flexible electric generator comprises a flexible triboelectric layer covering the electrode layer of a flexible piezoelectric generator that enhances output power by combining piezoelectric effect and triboelectric effect. The reliability of the flexible electric generator under bending is also improved due to the presence of the flexible triboelectric layer. The fabrication methods of the disclosed flexible electric generators are simple, thereby enabling large-scale manufacturing.

First claim

What is claimed is:

1. An electric generator comprising:
a piezoelectric generator comprising:
a flexible piezoelectric layer for generating a first electric power via piezoelectric effect under contact between the electric generator and a first surface contact object and/or a second surface contact object;
a first flexible dielectric layer having a bottom surface partially or fully covering a top surface of the flexible piezoelectric layer;
a second flexible dielectric layer having a top surface partially or fully covering a bottom surface of the flexible piezoelectric layer;
a first flexible electrode layer comprising a first covering portion having a bottom surface partially or fully covering a top surface of the first flexible dielectric layer; and
a second flexible electrode layer comprising a second covering portion having a top surface partially or fully covering a bottom surface of the second flexible dielectric layer;

a first flexible triboelectric layer having a bottom surface partially or fully covering a top surface of the first covering portion of the first flexible electrode layer for generating a second electric power via triboelectric effect under contact and separation between a top surface of the first flexible triboelectric layer and the first surface contact object; and
a second flexible triboelectric layer having a top surface partially or fully covering a bottom surface of the second covering portion of the second flexible electrode layer for generating a third electric power via triboelectric effect under contact and separation between a bottom surface of the second flexible triboelectric layer and the second surface contact object.

2. The electric generator of claim 1 , wherein the first and second flexible triboelectric layers have negative electronegativity.

3. The electric generator of claim 1 , wherein the first and second flexible triboelectric layers have a charge affinity value between −1 nC/J and −200 nC/J.

4. The electric generator of claim 1 , wherein the flexible piezoelectric layer comprises a polymer matrix, an inorganic piezoelectric material and an electrical conducting material.

5. The electric generator of claim 1 , wherein each of the first flexible dielectric layer and the second flexible dielectric layer comprises silicone.

6. The electric generator of claim 1 , wherein the first flexible electrode layer further comprises a first protruding portion protruding from the top surface of the first flexible dielectric layer for providing a first ohmic contact to a load, the second flexible electrode layer further comprises a second protruding portion protruding from the bottom surface of the second flexible dielectric layer for providing a second ohmic contact to the load.

7. The electric generator of claim 1 , wherein each of the first flexible electrode layer and the second flexible electrode layer comprises a conductive fabric, a conductive sponge, a metal foil, or a metal mesh.

8. The electric generator of claim 1 , wherein each of the first and second flexible triboelectric layers comprises a polymer, an electrostatic textile, or a cellulose-based material.

9. The electric generator of claim 8 , wherein the polymer is silicone, polyimide, polyurethane, rubber, polyester, or nylon, the electrostatic textile is an electrostatic fabric, or an electrostatic cloth, the cellulose-based material is a paper.

10. The electric generator of claim 1 , wherein the first and second flexible triboelectric layers are porous.

11. The electric generator of claim 10 , wherein the first flexible triboelectric layer has porosity between 10% and 80%, each pore of the first flexible triboelectric layer has a diameter between 0.1 μm and 100 μm.

12. The electric generator of claim 1 further comprising a partial flexible electrode partially covering a top surface of the first flexible triboelectric layer.

13. The electric generator of claim 12 , wherein the partial flexible electrode covers an area between 1% and 50% of a total area of the top surface of the first flexible triboelectric layer.

14. The electric generator of claim 1 further comprising a stereo-structured packaging layer comprising one or more concave flexible electrodes, each of the one or more concave flexible electrodes partially covering the top surface of the first flexible triboelectric layer in a way that empty space is present between each of the one or more concave flexible electrodes and the first flexible triboelectric layer.

15. The electric generator of claim 14 , wherein the empty space has a height between 0.3 mm and 5.0 mm.

16. The electric generator of claim 14 , wherein the stereo-structured packaging layer further comprises a polymer layer covering the top surface of each of the one or more concave flexible electrodes.

17. A system for generating electric power comprising:
the electric generator of claim 1 ; and
one or more surface contact objects for contacting the electric generator to generate electric power.

18. The system of claim 17 , wherein the first and second flexible triboelectric layers have negative electronegativity, the one or more surface contact objects have positive electronegativity.

19. The system of claim 17 , wherein the first and second flexible triboelectric layers have a charge affinity value between −1 nC/J and −200 nC/J, the one or more surface contact objects have a charge affinity value between +3 nC/J and +60 nC/J.

Assignees

• Nano & Advanced Materials Inst Ltd

Inventors

• Wang Han
• Yang Qingyi
• Song Jianjun
• Ho Kwok Keung Paul
• Li Jifan

Classifications

• H10N30/852 Primary

  Composite materials, e.g. having 1-3 or 2-2 type connectivity · CPC title

• H10N30/30

  with mechanical input and electrical output, e.g. functioning as generators or sensors · CPC title

• H10N30/092

  Forming composite materials · CPC title

• H02N1/04 Primary

  Friction generators · CPC title

• H10N30/045

  by polarising · CPC title