Solid electrolyte, electrochemical battery including the solid electrolyte, and method of preparing the solid electrolyte

Patent metadata

Field	Value
Publication number	US-11682791-B2
Application number	US-202017036266-A
Country	US
Kind code	B2
Filing date	Sep 29, 2020
Priority date	Nov 6, 2019
Publication date	Jun 20, 2023
Grant date	Jun 20, 2023

Abstract

A solid electrolyte includes a compound having an argyrodite crystal structure represented by Formula 1,LiaMxPSbBrcXd.  Formula 1wherein Formula 1,M is Na, K, Fe, Mg, Ca, Ag, Cu, Zr, Zn, or a combination thereof;X is Cl, I, or a combination thereof; and0≤x<1, 5≤(a+x)<7, 5≤a≤6, 4≤b≤6, 0<(c+d)≤2, and (c/d)>4.

First claim

What is claimed is:

1. A solid electrolyte comprising:
a compound having an argyrodite crystal structure and represented by Formula 1
Li a M x PS b Br c X d   Formula 1

wherein, in Formula 1,
M is Na, K, Fe, Mg, Ca, Ag, Cu, Zr, Zn, or a combination thereof;
X is Cl, I, or a combination thereof; and
0<x<1, 5<(a+x)<7, 5<a≤6, 4≤b≤6, 0<(c+d)≤2, and (c/d)>4.

2. The solid electrolyte of claim 1 , wherein, in Formula 1, (c/d) is 5 or more.

3. The solid electrolyte of claim 1 , wherein, in Formula 1, 5<(a+x)≤6.

4. The solid electrolyte of claim 1 , wherein, in Formula 1, 0<x≤0.07.

5. The solid electrolyte of claim 1 , wherein the compound is a compound represented by Formula 2:
Li a M x PS b (Br) c (Cl) d   Formula 2

wherein, in Formula 2, M is Na, K, Fe, Mg, Ca, Ag, Cu, Zr, Zn, or a combination thereof,
0<x≤0.07, 5≤a≤6, 4≤b≤6, 0<c+d≤2, 5<(a+x)≤6, and c/d>4.

6. The solid electrolyte of claim 1 , wherein the compound is a compound represented by Formula 3:
(Li 1-x1 M x1 ) 7-y PS 6-y (Br 1-x2 (Cl) x2 ) y   Formula 3

wherein, in Formula 3, M is Na, K, Fe, Mg, Ca, Ag, Cu, Zr, Zn, or a combination thereof, and
0<x<1, 0<x2<1, and 0≤y≤2.

7. The solid electrolyte of claim 1 , wherein the compound represented by Formula 1 is a compound represented by Formula 4 or a compound represented by Formula 5:
(Li 1-x1 Na x1 ) 7-y PS 6-y (Br 1-x2 (Cl) x2 ) y   Formula 4

wherein, in Formula 4, 0<x1<1, 0<x2<1, and 0≤y≤2, or
(Li 1-x1 K x1 ) 7-y PS 6-y (Br 1-x2 (Cl) x2 ) y   Formula 5

wherein, in Formula 5, 0<x1<1, 0<x2<1, and 0≤y≤2.

8. The solid electrolyte of claim 1 , wherein the compound is L 15.45 Na 0.05 PS 4.5 Cl 0.25 Br 1.25 , Li 5.45 Na 0.05 PS 4.5 Cl 0.1 Br 1.4 , Li 5.5 Na 0.05 PS 4.5 C 10.1 Br 1.4 , Li 4.95 Na 0.05 PS 4 Cl 0.01 Br 1.99 , Li 5.45 K 0.05 PS 4.5 Cl 0.25 Br 1.25 , Li 5.41 K 0.05 PS 4.5 Cl 0.1 Br 1.4 , Li 4.95 K 0.05 PS 4 Cl 0.01 Br 1.99 , Li 5.45 Na 0.05 PS 4.5 Cl 1.5 , (Li 5.45 Na 0.05 )PS 4.5 Cl 0.25 Br 1.25 , or a combination thereof.

9. The solid electrolyte of claim 1 , wherein the compound of Formula 1 has a first peak at =29.82°±0.05°2θ corresponding to a (311) crystal plane, and a second peak at 31.18°±0.05°2θ corresponding to a (222) crystal plane, when analyzed by X-ray diffraction using Cu Kα radiation.

10. The solid electrolyte of claim 1 , wherein, when analyzed by X-ray diffraction using Cu Kα radiation, the compound of Formula 1, has a third peak at 44.62°±0.11°2θ corresponding to a (422) crystal plane, a fourth peak at 47.47°±0.12°2θ corresponding to a (511) crystal plane, and a fifth peak at 51.99°±0.1°2θ corresponding to a (440) crystal plane.

11. The solid electrolyte of claim 1 , wherein the solid electrolyte has an ionic conductivity of about 1 millisiemen per centimeter or more, at room temperature.

12. An electrochemical battery comprising:
a cathode layer;
an anode layer; and
a solid electrolyte layer between the cathode layer and the anode layer,
wherein the at least one of the cathode layer or solid electrolyte layer comprises the solid electrolyte of claim 1 .

13. The electrochemical battery of claim 12 , wherein, the cathode layer comprises a solid electrolyte comprising a compound having an argyrodite crystal structure and represented by Formula 1:
Li a M x PS b Br c X d   Formula 1

wherein, in Formula 1,
M is Na, K, Fe, Mg, Ca, Ag, Cu, Zr, Zn, or a combination thereof,
X is Cl, I, or a combination thereof,
0<x<1, 5<(a+x)<7, 5≤a≤6, 4≤b≤6, 0<(c+d)≤2, and (c/d)>4.

14. The electrochemical battery of claim 12 , wherein the cathode layer comprises a cathode active material, a solid electrolyte, and a conductive material.

15. The electrochemical battery of claim 14 , wherein a content of the solid electrolyte in the cathode layer is about 2 parts by weight to about 70 parts by weight, based on 100 parts by weight of the cathode active material.

16. The electrochemical battery of claim 14 , wherein the electrochemical battery has a capacity retention of about 70 percent or more during a first cycle, after the electrochemical battery is charged to 4.25 volts at 45° C. or 60° C. and discharged.

17. The electrochemical battery of claim 12 , wherein the solid electrolyte layer has a thickness of about 10 μm to about 200 μm.

18. The electrochemical battery of claim 12 , wherein the anode layer comprises an anode current collector, and a first anode active material layer comprising an anode active material on the anode current collector, and
the anode active material comprises a carbon anode active material, a metal anode active material, a metalloid anode active material, or a combination thereof.

19. The electrochemical battery of claim 18 , wherein the carbon anode active material comprises amorphous carbon, crystalline carbon, or a combination thereof, and
the metal anode active material or metalloid anode active material comprises Au, Pt, Pd, Si, Ag, Al, Bi, Sn, Zn, or a combination thereof.

20. The electrochemical battery of claim 18 , further comprising:
a second anode active material layer between the anode current collector and the first anode active material layer, between the solid electrolyte layer and the first anode active material layer, or a combination thereof,
wherein the second anode active material layer is a metal layer comprising lithium or a lithium alloy.

21. The electrochemical battery of claim 12 , wherein the cathode layer comprises a cathode active material, and the cathode active material is a lithium transition metal oxide having a layered crystal structure, a lithium transition metal oxide having an olivine crystal structure, a lithium transition metal oxide having a spinel crystal structure, or a combination thereof.

22. The electrochemical battery of claim 12 , wherein the electrochemical battery is an all-solid-state secondary battery.

23. The electrochemical battery of claim 12 , wherein a content of the solid electrolyte in the cathode layer is about 2 parts by weight to about 70 parts by weight, based on 100 parts by weight of a cathode active material.

24. A method of preparing a solid electrolyte, the method comprising:
providing a precursor mixture comprising a P precursor, a S precursor, a Br precursor, and an X precursor, wherein the X precursor comprises Cl, I, or a combination thereof;
contacting the precursor mixture to form a solid electrolyte precursor;
wherein an M precursor is added to the precursor mixture, and wherein M comprises Na, K, Fe, Mg, Ca, Ag, Cu, Zr, Zn, or a combination thereof; and
wherein the solid electrolyte is a compound having an argyrodite crystal structure and represented by Formula 1
Li a M x PS b Br c X d   Formula 1

wherein, in Formula 1,
M is Na, K, Fe, Mg, Ca, Ag, Cu, Zr, Zn, or a combination thereof;
X is Cl, I, or a combination thereof, and
0<x<1, 5<(a+x)<7, 5≤a≤6, 4≤b≤6, 0<(c+d)≤2, and (c/d)>4.

25. The method of claim 24 , wherein, in the contacting of the precursor mixture to prepare the solid electrolyte, the precursor mixture is reacted to obtain a solid electrolyte precursor, and the solid electrolyte precursor is heat-treated at 350° C. to 550° C. to prepare the solid electrolyte.

26. A solid electrolyte comprising:
a compound having an argyrodite crystal structure and represented by Formula 1
Li a M x PS b Br c X d   Formula 1

wherein, in Formula 1,
M is Na, K, Fe, Mg, Ca, Ag, Cu, Zr,

Assignees

• Samsung Sdi Co Ltd

Inventors

• Kim Hyunseok
• Ryu Saebom
• Lee Seoksoo
• Kim Soyeon

Classifications

• H01M4/366

  as layered products · CPC title

• H01M10/0585

  of accumulators having only flat construction elements, i.e. flat positive electrodes, flat negative electrodes and flat separators · CPC title

• C01P2002/74

  by peak-intensities or a ratio thereof only · CPC title

• C01D15/00

  Lithium compounds · CPC title

• C01P2006/40

  Electric properties · CPC title